• Re: Odd EVSE MCB behaviour

    From John Rumm@see.my.signature@nowhere.null to uk.d-i-y on Mon Sep 14 11:33:48 2026
    From Newsgroup: uk.d-i-y

    On 13/09/2026 20:18, Sparky wrote:
    A while ago the RCBO in my EVSE (AKA "EV charger") started occasionally tripping, both with and without the car connected. The EVSE is fed from
    a 40A MCB in the CU so I replaced the RCBO with an RCCB (one that
    includes protection against DC "blinding" FWIW). Yesterday, I found that
    the MCB had tripped - everything was fine once it was reset, and so it continues. Coincidentally, there was a brief power cut during the night.
    I can't get my head around what might be happening.
    The house supply is over-head 2-wire TN-C-S with an additional earth rod.
    Any observations?

    For clarification, what it the upstream 40A MCB in the main CU that tripped?
    --
    Cheers,

    John.

    /=================================================================\
    | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------|
    | John Rumm - john(at)internode(dot)co(dot)uk | \=================================================================/
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  • From somewhere else@"somewhere else"@gmail.com to uk.d-i-y on Fri Sep 18 13:52:21 2026
    From Newsgroup: uk.d-i-y

    John Rumm wrote:
    On 13/09/2026 20:18, Sparky wrote:
    A while ago the RCBO in my EVSE (AKA "EV charger") started
    occasionally tripping, both with and without the car connected. The
    EVSE is fed from a 40A MCB in the CU so I replaced the RCBO with an
    RCCB (one that includes protection against DC "blinding" FWIW).
    Yesterday, I found that the MCB had tripped - everything was fine once
    it was reset, and so it continues. Coincidentally, there was a brief
    power cut during the night.
    I can't get my head around what might be happening.
    The house supply is over-head 2-wire TN-C-S with an additional earth rod.
    Any observations?

    For clarification, what it the upstream 40A MCB in the main CU that
    tripped?



    Downstream is 6mm T&E to an Emlite ECA2 meter, then 6mmT&E to the EVSE
    where it connects directly to the RCCB (was RCBO). From the RCCB it's connected to both a contactor (and then to the car) and to a MCB (and
    then, via a small contactor, to a 13A socket).
    Upstream it's just an isolator, to smart meter and 100A fuse
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  • From John Rumm@see.my.signature@nowhere.null to uk.d-i-y on Fri Sep 18 16:46:00 2026
    From Newsgroup: uk.d-i-y

    On 18/09/2026 13:52, Sparky wrote:
    John Rumm wrote:
    On 13/09/2026 20:18, Sparky wrote:
    A while ago the RCBO in my EVSE (AKA "EV charger") started
    occasionally tripping, both with and without the car connected. The
    EVSE is fed from a 40A MCB in the CU so I replaced the RCBO with an
    RCCB (one that includes protection against DC "blinding" FWIW).
    Yesterday, I found that the MCB had tripped - everything was fine
    once it was reset, and so it continues. Coincidentally, there was a
    brief power cut during the night.
    I can't get my head around what might be happening.
    The house supply is over-head 2-wire TN-C-S with an additional earth
    rod.
    Any observations?

    For clarification, what it the upstream 40A MCB in the main CU that
    tripped?




    Sorry, just spotted my typo - the question was supposed to be "*was it*
    the upstream 40A MCB in the main CU that tripped"

    Downstream is 6mm T&E to an Emlite ECA2 meter, then 6mmT&E to the EVSE
    where it connects directly to the RCCB (was RCBO). From the RCCB it's connected to both a contactor (and then to the car) and to a MCB (and
    then, via a small contactor, to a 13A socket).
    Upstream it's just an isolator, to smart meter and 100A fuse

    ok I read that as "yes"...

    a normal MCB only has two trip mechanisms - a thermal one to detect
    sustained overload. Here it will trip after some delay that is dependant
    on the magnitude of the over current. So for example a MCB with the Type
    B characteristic:

    https://wiki.diyfaq.org.uk/img_auth.php/d/d4/Curve-MCBTypeB.png

    Would likely trip on a sustained load of 90 in <= 100 seconds.

    There is also a magnetic trip mechanism that will respond quickly (0.1
    sec or less) on "fault currents" (i.e. you have just "nailed through the cable" rather than "plugged in too many things at once"). The threshold
    for that will be dependant on the Type rating. A Type B it will be 5x
    the nominal current, so >= 200A.

    It seems unlikely that you are seeing a sustained overload charging the
    car (I am guessing that most domestic chargers don't charge at over
    10kW+ ?). So that leaves high inrush current tripping the MCB's fault
    current trip mechanism, or a faulty MCB.

    Power cuts can sometimes trigger RCD trips, but are less likely IME to
    trip a MCB, unless the circuit is loaded with lots of high inrush loads
    that automatically reconnect (like big transformers, or other inductive
    loads)

    Has it done anything unexpected since that initial trip?


    BTW, I suspect that "RCCB" is not the right term here... (that is short
    for "Residual Current Circuit Breaker", aka RCD.

    The RCBO (Residual current Circuit Breaker with Overload protection) is basically a RCD and MCB combined into a single device. That
    unfortunately complicates the nomenclature, since the MCB part of it can
    have trip characteristics of Type B, C & D, and the RCD element can have characteristics of AC, A, F, & B. So a RCBO could have fault current
    threshold of Type B, and a RCD type of B - but the Bs both mean
    something different!

    Usually they are listed with a long descriptive title to capture all the
    bits:

    "40A 30mA RCBO - Contactum 6kA (Type A) B Curve (Compact)"

    40A over current, 30mA imbalance current, made by contactum, Max
    breaking capacity 6KA, RCD type A (like normal type AC but will also
    detect pulsed DC leakage currents), with a B type response to Fault
    current (i.e. will trip on >= 5x 40A)

    https://www.tlc-direct.co.uk/Products/CPCBR0640AB.html
    --
    Cheers,

    John.

    /=================================================================\
    | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------|
    | John Rumm - john(at)internode(dot)co(dot)uk | \=================================================================/
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  • From somewhere else@"somewhere else"@gmail.com to uk.d-i-y on Fri Sep 18 21:37:50 2026
    From Newsgroup: uk.d-i-y

    John Rumm wrote:
    On 18/09/2026 13:52, Sparky wrote:
    John Rumm wrote:
    On 13/09/2026 20:18, Sparky wrote:
    A while ago the RCBO in my EVSE (AKA "EV charger") started
    occasionally tripping, both with and without the car connected. The
    EVSE is fed from a 40A MCB in the CU so I replaced the RCBO with an
    RCCB (one that includes protection against DC "blinding" FWIW).
    Yesterday, I found that the MCB had tripped - everything was fine
    once it was reset, and so it continues. Coincidentally, there was a
    brief power cut during the night.
    I can't get my head around what might be happening.
    The house supply is over-head 2-wire TN-C-S with an additional earth
    rod.
    Any observations?

    For clarification, what it the upstream 40A MCB in the main CU that
    tripped?




    Sorry, just spotted my typo - the question was supposed to be "*was it*
    the upstream 40A MCB in the main CU that tripped"

    Downstream is 6mm T&E to an Emlite ECA2 meter, then 6mmT&E to the EVSE
    where it connects directly to the RCCB (was RCBO). From the RCCB it's
    connected to both a contactor (and then to the car) and to a MCB (and
    then, via a small contactor, to a 13A socket).
    Upstream it's just an isolator, to smart meter and 100A fuse

    ok I read that as "yes"...

    a normal MCB only has two trip mechanisms-a - a thermal one to detect sustained overload. Here it will trip after some delay that is dependant
    on the magnitude of the over current. So for example a MCB with the Type
    B characteristic:

    https://wiki.diyfaq.org.uk/img_auth.php/d/d4/Curve-MCBTypeB.png

    Would likely trip on a sustained load of 90 in <= 100 seconds.

    There is also a magnetic trip mechanism that will respond quickly (0.1
    sec or less) on "fault currents" (i.e. you have just "nailed through the cable" rather than "plugged in too many things at once"). The threshold
    for that will be dependant on the Type rating. A Type B it will be 5x
    the nominal current, so >= 200A.

    It seems unlikely that you are seeing a sustained overload charging the
    car (I am guessing that most domestic chargers don't charge at over
    10kW+ ?). So that leaves high inrush current tripping the MCB's fault current trip mechanism, or a faulty MCB.

    Power cuts can sometimes trigger RCD trips, but are less likely IME to
    trip a MCB, unless the circuit is loaded with lots of high inrush loads
    that automatically reconnect (like big transformers, or other inductive loads)

    Has it done anything unexpected since that initial trip?


    BTW, I suspect that "RCCB" is not the right term here... (that is short
    for "Residual Current Circuit Breaker", aka RCD.

    The RCBO (Residual current Circuit Breaker with Overload protection) is basically a RCD and MCB combined into a single device. That
    unfortunately complicates the nomenclature, since the MCB part of it can have trip characteristics of Type B, C & D, and the RCD element can have characteristics of AC, A, F, & B. So a RCBO could have fault current threshold of Type B, and a RCD type of B - but the Bs both mean
    something different!

    Usually they are listed with a long descriptive title to capture all the bits:

    "40A 30mA RCBO - Contactum 6kA (Type A) B Curve (Compact)"

    40A over current, 30mA imbalance current, made by contactum, Max
    breaking capacity 6KA, RCD type A (like normal type AC but will also
    detect pulsed DC leakage currents), with a B type response to Fault
    current (i.e. will trip on >= 5x 40A)

    https://www.tlc-direct.co.uk/Products/CPCBR0640AB.html


    Thanks, but I'm familiar with MCB and RCBO characteristics and nomenclature.

    The oddity here is that the original RCBO would trip (occasionally) with
    and without the car connected, that's why I replaced it. Now that the
    RCBO has been replaced by an RCCB/RCD (the manufacturer calls it an
    RCCB, that's why I've used the term) the RCCB has been fine but the
    upstream 40A MCB has tripped once (I can't now recall whether the car
    was connected or not).
    The inside of the EVSE is dry and there's no sign of arcing anywhere downstream of the MCB.
    I'm a bit stumped so a period of "watchful waiting" is called for, but I
    don't need the meter to be in circuit now so may remove that when I find
    the appropriate tuit.

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