• Re: Hickey experiences with 1" IMC

    From Don Y@blockedofcourse@foo.invalid to sci.electronics.design on Mon Mar 30 16:53:15 2026
    From Newsgroup: sci.electronics.design

    On 3/30/2026 2:27 PM, joegwinn@comcast.net wrote:
    On Mon, 30 Mar 2026 13:22:47 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    On 3/30/2026 1:02 PM, joegwinn@comcast.net wrote:
    On Mon, 30 Mar 2026 11:46:49 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    On 3/30/2026 6:58 AM, joegwinn@comcast.net wrote:
    On Sun, 29 Mar 2026 21:24:13 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    Is this going to be an exercise in futility? Or, just one of careful >>>>>> practice? (Ideally, something like a 4" radius)

    It may require a vey long handle to bend 1" that sharply.

    The conduit will want to collapse and/or kink, so packing it solid
    with sand and capping it at both ends before bending is likely
    necessary.

    Yeah, a colleague sent me a one word reply: "Don't" <frown>

    EMT is "do-able" at 1 inch. The effort required for IMC
    would probably be more than I'm willing to invest -- without
    a hydraulic bender to fall back on.

    I will explore other -- less obvious -- options.

    Probably one can simply buy pre-bent conners and screw them together.

    I looked at that -- even going so far as to use ells. But, it ends
    up looking like something pieced together and bulky/chunky.

    IMC with a really tight bend radius would have fit the bill nicely.

    I can try EMT with a Hickey instead of a bender and see how that
    fares... Paint to make it "look pretty"

    Yes. May still need to fill with packed sand and plug the ends solid
    to bend without kinks and wrinkles.

    I may look at some thermoplastics to get a "pretty" bend and
    fill them with a resin (?) to gain added strength.

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  • From Don Y@blockedofcourse@foo.invalid to sci.electronics.design on Mon Mar 30 20:52:40 2026
    From Newsgroup: sci.electronics.design

    On 3/30/2026 2:57 PM, ehsjr wrote:
    On 3/30/2026 2:46 PM, Don Y wrote:
    On 3/30/2026 6:58 AM, joegwinn@comcast.net wrote:
    On Sun, 29 Mar 2026 21:24:13 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    Is this going to be an exercise in futility?-a Or, just one of careful >>>> practice?-a-a (Ideally, something like a 4" radius)

    It may require a vey long handle to bend 1" that sharply.

    The conduit will want to collapse and/or kink, so packing it solid
    with sand and capping it at both ends before bending is likely
    necessary.

    Yeah, a colleague sent me a one word reply:-a "Don't"-a <frown>

    +1

    See: https://www.mikeholt.com/documents/freestuff/Hand_bending_conduit_and_tubing_by_Bill_Bamford.pdf

    I've a fair bit of experience with EMT (up to an inch) and IMC (half inch).

    But, with those, I have usually been looking for a channel for a cable; appearances only had to be "standard of workmanship". So, a saddle didn't
    have to be perfectly symmetrical, a Hickey could leave chew marks, etc.

    And, most times, you could just use a bender (because you WANTED/needed
    the gentle arc for cable pulls).

    I *just* want this to "look nice" -- EMT looks like crap and rigid (while great looking) is just way to hard to handle! It's just "a bent pipe" (no wires inside)

    PVC is too flimsy (though maybe if I *fill* it to get extra strength
    and stability...)

    --- Synchronet 3.21f-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to sci.electronics.design on Mon Mar 30 22:21:30 2026
    From Newsgroup: sci.electronics.design

    On Mon, 30 Mar 2026 20:52:40 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    On 3/30/2026 2:57 PM, ehsjr wrote:
    On 3/30/2026 2:46 PM, Don Y wrote:
    On 3/30/2026 6:58 AM, joegwinn@comcast.net wrote:
    On Sun, 29 Mar 2026 21:24:13 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    Is this going to be an exercise in futility?a Or, just one of careful >>>>> practice?aa (Ideally, something like a 4" radius)

    It may require a vey long handle to bend 1" that sharply.

    The conduit will want to collapse and/or kink, so packing it solid
    with sand and capping it at both ends before bending is likely
    necessary.

    Yeah, a colleague sent me a one word reply:a "Don't"a <frown>

    +1

    See:
    https://www.mikeholt.com/documents/freestuff/Hand_bending_conduit_and_tubing_by_Bill_Bamford.pdf

    I've a fair bit of experience with EMT (up to an inch) and IMC (half inch).

    But, with those, I have usually been looking for a channel for a cable; >appearances only had to be "standard of workmanship". So, a saddle didn't >have to be perfectly symmetrical, a Hickey could leave chew marks, etc.

    And, most times, you could just use a bender (because you WANTED/needed
    the gentle arc for cable pulls).

    I *just* want this to "look nice" -- EMT looks like crap and rigid (while great
    looking) is just way to hard to handle! It's just "a bent pipe" (no wires >inside)

    PVC is too flimsy (though maybe if I *fill* it to get extra strength
    and stability...)

    Last year, I did some work on my house that involved replacing some
    rat damaged old Romex wiring under the house. To save labor, we used
    aluminum MC (metal clad) cable: <https://www.homedepot.com/p/Southwire-12-3-x-100-ft-Solid-CU-MC-Metal-Clad-Armorlite-Cable-68583423/202316493>
    <https://www.southwire.com/wire-cable/metal-clad-cable/c/c-mcmain>
    Note that 12/3 means three #12 AWG wires plus a 4th green ground wire.
    The wires were all copper with no CCA (copper clad aluminum) allowed.

    I initially wanted to use EMT. Because I was paying by the hour for
    the work, I determined that MC cable was cheaper than EMT. Ignoring
    my prep work and cleanup, it took 3 workers only about 6 hrs to
    complete the job. EMT would have taken twice as long or more. EMT
    would have looked much nicer, but I didn't want to pay for good looks.
    Another nice thing about using flex cable. If I make a mistake and
    need to move the conduit, it's much easier with flex than with
    anything that requires a pipe bender to move.
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272 AE6KS 831-336-2558

    --- Synchronet 3.21f-Linux NewsLink 1.2
  • From Don Y@blockedofcourse@foo.invalid to sci.electronics.design on Mon Mar 30 23:05:22 2026
    From Newsgroup: sci.electronics.design

    On 3/30/2026 10:21 PM, Jeff Liebermann wrote:
    On Mon, 30 Mar 2026 20:52:40 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    On 3/30/2026 2:57 PM, ehsjr wrote:
    On 3/30/2026 2:46 PM, Don Y wrote:
    On 3/30/2026 6:58 AM, joegwinn@comcast.net wrote:
    On Sun, 29 Mar 2026 21:24:13 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    Is this going to be an exercise in futility?-a Or, just one of careful >>>>>> practice?-a-a (Ideally, something like a 4" radius)

    It may require a vey long handle to bend 1" that sharply.

    The conduit will want to collapse and/or kink, so packing it solid
    with sand and capping it at both ends before bending is likely
    necessary.

    Yeah, a colleague sent me a one word reply:-a "Don't"-a <frown>

    +1

    See:
    https://www.mikeholt.com/documents/freestuff/Hand_bending_conduit_and_tubing_by_Bill_Bamford.pdf

    I've a fair bit of experience with EMT (up to an inch) and IMC (half inch). >>
    But, with those, I have usually been looking for a channel for a cable;
    appearances only had to be "standard of workmanship". So, a saddle didn't >> have to be perfectly symmetrical, a Hickey could leave chew marks, etc.

    And, most times, you could just use a bender (because you WANTED/needed
    the gentle arc for cable pulls).

    I *just* want this to "look nice" -- EMT looks like crap and rigid (while great
    looking) is just way to hard to handle!

    It's just "a bent pipe" (no wires inside)

    ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^

    PVC is too flimsy (though maybe if I *fill* it to get extra strength
    and stability...)

    Last year, I did some work on my house that involved replacing some
    rat damaged old Romex wiring under the house. To save labor, we used aluminum MC (metal clad) cable: <https://www.homedepot.com/p/Southwire-12-3-x-100-ft-Solid-CU-MC-Metal-Clad-Armorlite-Cable-68583423/202316493>
    <https://www.southwire.com/wire-cable/metal-clad-cable/c/c-mcmain>
    Note that 12/3 means three #12 AWG wires plus a 4th green ground wire.
    The wires were all copper with no CCA (copper clad aluminum) allowed.

    I initially wanted to use EMT. Because I was paying by the hour for
    the work, I determined that MC cable was cheaper than EMT. Ignoring
    my prep work and cleanup, it took 3 workers only about 6 hrs to
    complete the job. EMT would have taken twice as long or more. EMT
    would have looked much nicer, but I didn't want to pay for good looks.

    How many people would see it "under the house"?

    Another nice thing about using flex cable. If I make a mistake and
    need to move the conduit, it's much easier with flex than with
    anything that requires a pipe bender to move.

    I'm not using it as "wire carrying conduit" but, rather, as "metal pipe".
    And, even the "metal" aspect is negotiable.

    I want to make a support member and it is easier to bend pipe than square
    stock or angle. And, where visible, pipe *looks* nicer.

    --- Synchronet 3.21f-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to sci.electronics.design on Tue Mar 31 09:24:58 2026
    From Newsgroup: sci.electronics.design

    On Mon, 30 Mar 2026 23:05:22 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    On 3/30/2026 10:21 PM, Jeff Liebermann wrote:
    On Mon, 30 Mar 2026 20:52:40 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    On 3/30/2026 2:57 PM, ehsjr wrote:
    On 3/30/2026 2:46 PM, Don Y wrote:
    On 3/30/2026 6:58 AM, joegwinn@comcast.net wrote:
    On Sun, 29 Mar 2026 21:24:13 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    Is this going to be an exercise in futility?a Or, just one of careful >>>>>>> practice?aa (Ideally, something like a 4" radius)

    It may require a vey long handle to bend 1" that sharply.

    The conduit will want to collapse and/or kink, so packing it solid >>>>>> with sand and capping it at both ends before bending is likely
    necessary.

    Yeah, a colleague sent me a one word reply:a "Don't"a <frown>

    +1

    See:
    https://www.mikeholt.com/documents/freestuff/Hand_bending_conduit_and_tubing_by_Bill_Bamford.pdf

    I've a fair bit of experience with EMT (up to an inch) and IMC (half inch). >>>
    But, with those, I have usually been looking for a channel for a cable;
    appearances only had to be "standard of workmanship". So, a saddle didn't >>> have to be perfectly symmetrical, a Hickey could leave chew marks, etc.

    And, most times, you could just use a bender (because you WANTED/needed
    the gentle arc for cable pulls).

    I *just* want this to "look nice" -- EMT looks like crap and rigid (while great
    looking) is just way to hard to handle!

    It's just "a bent pipe" (no wires inside)

    ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^

    PVC is too flimsy (though maybe if I *fill* it to get extra strength
    and stability...)

    Last year, I did some work on my house that involved replacing some
    rat damaged old Romex wiring under the house. To save labor, we used
    aluminum MC (metal clad) cable:
    <https://www.homedepot.com/p/Southwire-12-3-x-100-ft-Solid-CU-MC-Metal-Clad-Armorlite-Cable-68583423/202316493>
    <https://www.southwire.com/wire-cable/metal-clad-cable/c/c-mcmain>
    Note that 12/3 means three #12 AWG wires plus a 4th green ground wire.
    The wires were all copper with no CCA (copper clad aluminum) allowed.

    I initially wanted to use EMT. Because I was paying by the hour for
    the work, I determined that MC cable was cheaper than EMT. Ignoring
    my prep work and cleanup, it took 3 workers only about 6 hrs to
    complete the job. EMT would have taken twice as long or more. EMT
    would have looked much nicer, but I didn't want to pay for good looks.

    How many people would see it "under the house"?

    None. That's why I don't care about appearances. However, that
    doesn't mean that I installed the MC cable with long drooping spans,
    sloppy routing, and knots to take up slack. NEC requires the cable be supported every 4 ft when exposed to potential damage and every 6 ft
    when hidden behind a wall. Also, the cable needs to be supported at
    least 18 inches from a termination point. I bought too many hangers,
    so I used a smaller spacing, which also looks nicer.

    Another nice thing about using flex cable. If I make a mistake and
    need to move the conduit, it's much easier with flex than with
    anything that requires a pipe bender to move.

    I'm not using it as "wire carrying conduit" but, rather, as "metal pipe". >And, even the "metal" aspect is negotiable.

    Sorry. I wrongly assumed you were using electrical conduit for its
    originally intended purpose. I find it rather difficult to discuss
    the selection of such things without knowing what you plan to do with
    it.

    I want to make a support member and it is easier to bend pipe than square >stock or angle. And, where visible, pipe *looks* nicer.

    You want the pipe to support the weight of something yet be flexible
    enough to be deformed by an electricians conduit bender. Unless
    whatever you're supporting is fairly light, using EMT conduit, which
    can be fairly easily bent, seems to be a little risky.

    I made that mistake in the 1960's. My father owned a lingerie factory
    in Smog Angeles. I was volunteered to build and install some 10ft
    garment hangers that were suspended from the ceiling. I used 3/4" EMT
    conduit, because we had some left over from another project and it was
    easy to bend the ends (to prevent the hangers and garments from
    sliding off the end of the conduit). It worked well for light weight
    garments, but the pipe bent when someone decided to hang some heavy
    garments. I had to take it down, straighten the EMT, add additional
    chain hangers, and put every back up. Larger EMT might have worked,
    but adding more support points was easier.
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272 AE6KS 831-336-2558

    --- Synchronet 3.21f-Linux NewsLink 1.2
  • From Don Y@blockedofcourse@foo.invalid to sci.electronics.design on Tue Mar 31 10:18:41 2026
    From Newsgroup: sci.electronics.design

    On 3/31/2026 9:24 AM, Jeff Liebermann wrote:

    On 3/30/2026 2:57 PM, ehsjr wrote:

    See:
    https://www.mikeholt.com/documents/freestuff/Hand_bending_conduit_and_tubing_by_Bill_Bamford.pdf

    I've a fair bit of experience with EMT (up to an inch) and IMC (half inch).

    But, with those, I have usually been looking for a channel for a cable; >>>> appearances only had to be "standard of workmanship". So, a saddle didn't >>>> have to be perfectly symmetrical, a Hickey could leave chew marks, etc. >>>>
    And, most times, you could just use a bender (because you WANTED/needed >>>> the gentle arc for cable pulls).

    I *just* want this to "look nice" -- EMT looks like crap and rigid (while great
    looking) is just way to hard to handle!

    It's just "a bent pipe" (no wires inside)

    ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^

    Another nice thing about using flex cable. If I make a mistake and
    need to move the conduit, it's much easier with flex than with
    anything that requires a pipe bender to move.

    I'm not using it as "wire carrying conduit" but, rather, as "metal pipe".
    And, even the "metal" aspect is negotiable.

    Sorry. I wrongly assumed you were using electrical conduit for its originally intended purpose. I find it rather difficult to discuss
    the selection of such things without knowing what you plan to do with
    it.

    Which is why I highlighted my comment to Ed in the reply to which you responded.

    I want to make a support member and it is easier to bend pipe than square
    stock or angle. And, where visible, pipe *looks* nicer.

    You want the pipe to support the weight of something yet be flexible
    enough to be deformed by an electricians conduit bender. Unless

    No, a Hickey. Both because it is intended for heavier materials
    and because it can make tighter bends than a bender.

    whatever you're supporting is fairly light, using EMT conduit, which
    can be fairly easily bent, seems to be a little risky.

    Hence increasing the diameter to 1" AND opting for IMC instead of EMT.
    Even using a bender, 1" EMT is considerably more difficult than
    on 1/2" EMT. And, moving to IMC is that much more, again, than EMT
    (rule of thumb: IMC is harder to bend than EMT of the next higher
    trade size). IMC also affords the possibility of threading the ends
    (something you couldn't do with EMT owing to the wall thinness).

    I made that mistake in the 1960's. My father owned a lingerie factory
    in Smog Angeles. I was volunteered to build and install some 10ft
    garment hangers that were suspended from the ceiling. I used 3/4" EMT conduit, because we had some left over from another project and it was
    easy to bend the ends (to prevent the hangers and garments from
    sliding off the end of the conduit). It worked well for light weight garments, but the pipe bent when someone decided to hang some heavy
    garments. I had to take it down, straighten the EMT, add additional
    chain hangers, and put every back up. Larger EMT might have worked,
    but adding more support points was easier.

    You were also using the conduit to support weight along its length
    so have to encounter more potential load. I only need to support
    *a* static load.

    Neighbor hacked together a canopy (?) with 1/2" EMT. I told her
    it was a bad idea -- that's a large "sail" for the wind to operate
    on. Of course, our March-April winds made a tangled mess of it
    (along with the wooden eaves to which it had been fastened).


    --- Synchronet 3.21f-Linux NewsLink 1.2
  • From Phil Hobbs@pcdhSpamMeSenseless@electrooptical.net to sci.electronics.design on Tue Mar 31 16:54:29 2026
    From Newsgroup: sci.electronics.design

    On 2026-03-31 12:24, Jeff Liebermann wrote:
    On Mon, 30 Mar 2026 23:05:22 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    On 3/30/2026 10:21 PM, Jeff Liebermann wrote:
    On Mon, 30 Mar 2026 20:52:40 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    On 3/30/2026 2:57 PM, ehsjr wrote:
    On 3/30/2026 2:46 PM, Don Y wrote:
    On 3/30/2026 6:58 AM, joegwinn@comcast.net wrote:
    On Sun, 29 Mar 2026 21:24:13 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    Is this going to be an exercise in futility?-a Or, just one of careful >>>>>>>> practice?-a-a (Ideally, something like a 4" radius)

    It may require a vey long handle to bend 1" that sharply.

    The conduit will want to collapse and/or kink, so packing it solid >>>>>>> with sand and capping it at both ends before bending is likely
    necessary.

    Yeah, a colleague sent me a one word reply:-a "Don't"-a <frown>

    +1

    See:
    https://www.mikeholt.com/documents/freestuff/Hand_bending_conduit_and_tubing_by_Bill_Bamford.pdf

    I've a fair bit of experience with EMT (up to an inch) and IMC (half inch).

    But, with those, I have usually been looking for a channel for a cable; >>>> appearances only had to be "standard of workmanship". So, a saddle didn't >>>> have to be perfectly symmetrical, a Hickey could leave chew marks, etc. >>>>
    And, most times, you could just use a bender (because you WANTED/needed >>>> the gentle arc for cable pulls).

    I *just* want this to "look nice" -- EMT looks like crap and rigid (while great
    looking) is just way to hard to handle!

    It's just "a bent pipe" (no wires inside)

    ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^

    PVC is too flimsy (though maybe if I *fill* it to get extra strength
    and stability...)

    Last year, I did some work on my house that involved replacing some
    rat damaged old Romex wiring under the house. To save labor, we used
    aluminum MC (metal clad) cable:
    <https://www.homedepot.com/p/Southwire-12-3-x-100-ft-Solid-CU-MC-Metal-Clad-Armorlite-Cable-68583423/202316493>
    <https://www.southwire.com/wire-cable/metal-clad-cable/c/c-mcmain>
    Note that 12/3 means three #12 AWG wires plus a 4th green ground wire.
    The wires were all copper with no CCA (copper clad aluminum) allowed.

    I initially wanted to use EMT. Because I was paying by the hour for
    the work, I determined that MC cable was cheaper than EMT. Ignoring
    my prep work and cleanup, it took 3 workers only about 6 hrs to
    complete the job. EMT would have taken twice as long or more. EMT
    would have looked much nicer, but I didn't want to pay for good looks.

    How many people would see it "under the house"?

    None. That's why I don't care about appearances. However, that
    doesn't mean that I installed the MC cable with long drooping spans,
    sloppy routing, and knots to take up slack. NEC requires the cable be supported every 4 ft when exposed to potential damage and every 6 ft
    when hidden behind a wall. Also, the cable needs to be supported at
    least 18 inches from a termination point. I bought too many hangers,
    so I used a smaller spacing, which also looks nicer.

    Another nice thing about using flex cable. If I make a mistake and
    need to move the conduit, it's much easier with flex than with
    anything that requires a pipe bender to move.

    I'm not using it as "wire carrying conduit" but, rather, as "metal pipe".
    And, even the "metal" aspect is negotiable.

    Sorry. I wrongly assumed you were using electrical conduit for its originally intended purpose. I find it rather difficult to discuss
    the selection of such things without knowing what you plan to do with
    it.

    I want to make a support member and it is easier to bend pipe than square
    stock or angle. And, where visible, pipe *looks* nicer.

    You want the pipe to support the weight of something yet be flexible
    enough to be deformed by an electricians conduit bender. Unless
    whatever you're supporting is fairly light, using EMT conduit, which
    can be fairly easily bent, seems to be a little risky.

    I made that mistake in the 1960's. My father owned a lingerie factory
    in Smog Angeles. I was volunteered to build and install some 10ft
    garment hangers that were suspended from the ceiling. I used 3/4" EMT conduit, because we had some left over from another project and it was
    easy to bend the ends (to prevent the hangers and garments from
    sliding off the end of the conduit). It worked well for light weight garments, but the pipe bent when someone decided to hang some heavy
    garments. I had to take it down, straighten the EMT, add additional
    chain hangers, and put every back up. Larger EMT might have worked,
    but adding more support points was easier.



    Not sure I want to know what heavy lingerie would be like.

    Cheers

    Phil Hobbs
    --- Synchronet 3.21f-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to sci.electronics.design on Tue Mar 31 15:49:25 2026
    From Newsgroup: sci.electronics.design

    On Tue, 31 Mar 2026 16:54:29 -0400, Phil Hobbs <pcdhSpamMeSenseless@electrooptical.net> wrote:

    On 2026-03-31 12:24, Jeff Liebermann wrote:
    On Mon, 30 Mar 2026 23:05:22 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    On 3/30/2026 10:21 PM, Jeff Liebermann wrote:
    On Mon, 30 Mar 2026 20:52:40 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    On 3/30/2026 2:57 PM, ehsjr wrote:
    On 3/30/2026 2:46 PM, Don Y wrote:
    On 3/30/2026 6:58 AM, joegwinn@comcast.net wrote:
    On Sun, 29 Mar 2026 21:24:13 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    Is this going to be an exercise in futility?a Or, just one of careful >>>>>>>>> practice?aa (Ideally, something like a 4" radius)

    It may require a vey long handle to bend 1" that sharply.

    The conduit will want to collapse and/or kink, so packing it solid >>>>>>>> with sand and capping it at both ends before bending is likely >>>>>>>> necessary.

    Yeah, a colleague sent me a one word reply:a "Don't"a <frown>

    +1

    See:
    https://www.mikeholt.com/documents/freestuff/Hand_bending_conduit_and_tubing_by_Bill_Bamford.pdf

    I've a fair bit of experience with EMT (up to an inch) and IMC (half inch).

    But, with those, I have usually been looking for a channel for a cable; >>>>> appearances only had to be "standard of workmanship". So, a saddle didn't
    have to be perfectly symmetrical, a Hickey could leave chew marks, etc. >>>>>
    And, most times, you could just use a bender (because you WANTED/needed >>>>> the gentle arc for cable pulls).

    I *just* want this to "look nice" -- EMT looks like crap and rigid (while great
    looking) is just way to hard to handle!

    It's just "a bent pipe" (no wires inside)

    ^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^

    PVC is too flimsy (though maybe if I *fill* it to get extra strength >>>>> and stability...)

    Last year, I did some work on my house that involved replacing some
    rat damaged old Romex wiring under the house. To save labor, we used
    aluminum MC (metal clad) cable:
    <https://www.homedepot.com/p/Southwire-12-3-x-100-ft-Solid-CU-MC-Metal-Clad-Armorlite-Cable-68583423/202316493>
    <https://www.southwire.com/wire-cable/metal-clad-cable/c/c-mcmain>
    Note that 12/3 means three #12 AWG wires plus a 4th green ground wire. >>>> The wires were all copper with no CCA (copper clad aluminum) allowed.

    I initially wanted to use EMT. Because I was paying by the hour for
    the work, I determined that MC cable was cheaper than EMT. Ignoring
    my prep work and cleanup, it took 3 workers only about 6 hrs to
    complete the job. EMT would have taken twice as long or more. EMT
    would have looked much nicer, but I didn't want to pay for good looks.

    How many people would see it "under the house"?

    None. That's why I don't care about appearances. However, that
    doesn't mean that I installed the MC cable with long drooping spans,
    sloppy routing, and knots to take up slack. NEC requires the cable be
    supported every 4 ft when exposed to potential damage and every 6 ft
    when hidden behind a wall. Also, the cable needs to be supported at
    least 18 inches from a termination point. I bought too many hangers,
    so I used a smaller spacing, which also looks nicer.

    Another nice thing about using flex cable. If I make a mistake and
    need to move the conduit, it's much easier with flex than with
    anything that requires a pipe bender to move.

    I'm not using it as "wire carrying conduit" but, rather, as "metal pipe". >>> And, even the "metal" aspect is negotiable.

    Sorry. I wrongly assumed you were using electrical conduit for its
    originally intended purpose. I find it rather difficult to discuss
    the selection of such things without knowing what you plan to do with
    it.

    I want to make a support member and it is easier to bend pipe than square >>> stock or angle. And, where visible, pipe *looks* nicer.

    You want the pipe to support the weight of something yet be flexible
    enough to be deformed by an electricians conduit bender. Unless
    whatever you're supporting is fairly light, using EMT conduit, which
    can be fairly easily bent, seems to be a little risky.

    I made that mistake in the 1960's. My father owned a lingerie factory
    in Smog Angeles. I was volunteered to build and install some 10ft
    garment hangers that were suspended from the ceiling. I used 3/4" EMT
    conduit, because we had some left over from another project and it was
    easy to bend the ends (to prevent the hangers and garments from
    sliding off the end of the conduit). It worked well for light weight
    garments, but the pipe bent when someone decided to hang some heavy
    garments. I had to take it down, straighten the EMT, add additional
    chain hangers, and put every back up. Larger EMT might have worked,
    but adding more support points was easier.

    Not sure I want to know what heavy lingerie would be like.
    Cheers
    Phil Hobbs

    The skimpier they are, the more they cost.

    It's not what you're thinking. The company, Chic Parisienne sold
    mostly lingerie under the Tosca Lingerie and Lady Irene labels. Not
    much is left of the company, but I found this online: <https://forums.vintagefashionguild.org/threads/tosca-lingerie-mystery.76965/> We made more than just lingerie, such as petticoats, auto seat covers, sportswear, and some strange items best forgotten. The lingerie was
    very light. For shipping, the garments were packaged in boxes or
    plastic bags. In the warehouse and factory store, they were on
    plastic hangers.

    I vaguely recall being able to hang about 120 garments on each 10 ft
    length of EMT. My guess(tm) is about 0.25 lbs per garment including
    hanger and plastic cover. That's 30 lbs, somewhat evenly distributed
    on a 3/4" EMT pipe supported near the ends. Yet, after a few weeks,
    almost every pipe was sagging in the middle. I wouldn't expect 30 lbs
    to bend the pipes, but it did. Maybe someone was doing chin-ups on
    the pipe. If I get ambitious, I'll try to simulate this at home.
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272 AE6KS 831-336-2558

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