• SOAR confusion

    From john larkin@jl@glen--canyon.com to sci.electronics.design on Sun Jun 21 08:03:16 2026
    From Newsgroup: sci.electronics.design


    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the
    typical Rds-on value is 15.

    The 10 millisecond line hits 1 amp and 30 volts, which is 30 watts.
    But the part is rated for 71 watts.

    I wonder what D = 0 means.

    I guess I'll blow some up and see what they can really do.




    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Jan Panteltje@alien@comet.invalid to sci.electronics.design on Sun Jun 21 16:02:06 2026
    From Newsgroup: sci.electronics.design

    john larkin <jl@glen--canyon.com>wrote:

    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the
    typical Rds-on value is 15.

    The 10 millisecond line hits 1 amp and 30 volts, which is 30 watts.
    But the part is rated for 71 watts.

    I wonder what D = 0 means.

    As far as I can see right next to figure 3 in figure 4 it is specified as D = tp / t,
    so like pulse width?


    I guess I'll blow some up and see what they can really do.

    Indeed testing is the eating of the pudding!
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  • From dalai lamah@antonio12358@hotmail.com to sci.electronics.design on Sun Jun 21 18:59:57 2026
    From Newsgroup: sci.electronics.design

    Un bel giorno john larkin digit>:

    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the
    typical Rds-on value is 15.

    The 10 millisecond line hits 1 amp and 30 volts, which is 30 watts.
    But the part is rated for 71 watts.

    I wonder what D = 0 means.

    I guess I'll blow some up and see what they can really do.

    I would say that the SOA figure shows you the "worst case" data, therefore
    they consider the maximum Rds(on) instead of the typical. D=0 means a
    single pulse (no duty cycle).

    The part is rated for 71W when it is completely ON; they don't say it explicitly, but for switching MOSFETs it is implied. Instead, with Vds=30V
    and 1A you are in the linear region, and the power is limited also by other factors than "just" the joule effect (e.g. thermal runaway, second
    breakdown). If you follow the same 10 ms curve up to the Rds(on) limit,
    where the MOSFET is completely ON, you have about 2V, 50A which is 100W: as expected the peak power is greater with shorter pulses (see also the figure
    4).

    There are specific MOSFET families made to be used in the linear region,
    that have a wider SOA. However MOSFETs are always less happy to be used in
    the linear region than bipolar transistors.
    --
    Fletto i muscoli e sono nel vuoto.
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Sun Jun 21 11:13:53 2026
    From Newsgroup: sci.electronics.design

    On Sun, 21 Jun 2026 18:59:57 +0200, dalai lamah
    <antonio12358@hotmail.com> wrote:

    Un bel giorno john larkin digit>:

    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the
    typical Rds-on value is 15.

    The 10 millisecond line hits 1 amp and 30 volts, which is 30 watts.
    But the part is rated for 71 watts.

    I wonder what D = 0 means.

    I guess I'll blow some up and see what they can really do.

    I would say that the SOA figure shows you the "worst case" data, therefore >they consider the maximum Rds(on) instead of the typical. D=0 means a
    single pulse (no duty cycle).

    The part is rated for 71W when it is completely ON; they don't say it >explicitly, but for switching MOSFETs it is implied. Instead, with Vds=30V >and 1A you are in the linear region, and the power is limited also by other >factors than "just" the joule effect (e.g. thermal runaway, second >breakdown). If you follow the same 10 ms curve up to the Rds(on) limit,
    where the MOSFET is completely ON, you have about 2V, 50A which is 100W: as >expected the peak power is greater with shorter pulses (see also the figure >4).

    2 volts, 50 amps, is 40 mohms. I want my 18!


    There are specific MOSFET families made to be used in the linear region,
    that have a wider SOA. However MOSFETs are always less happy to be used in >the linear region than bipolar transistors.

    OK, that mostly makes sense.

    But fig 5 says that the voltage drop will be about 0.9 volts at 50
    amps, and the SOAR says that it will be about 2 volts, limited by
    Rds-on.

    Fig 6 shows Rds below 15m typ at +10 on the gate.

    I want to run them pulsed, hard on or off, 12 volts on the gate, at 50
    amps. That looks safe, but the SOAR graph doesn't make sense. I guess
    they usually don't.




    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From antispam@antispam@fricas.org (Waldek Hebisch) to sci.electronics.design on Mon Jun 22 01:27:15 2026
    From Newsgroup: sci.electronics.design

    john larkin <jl@glen--canyon.com> wrote:

    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the
    typical Rds-on value is 15.

    Typical is usually at room temperature. SOA curve probably uses
    maximal possible Rds-on which is likely to be at higher temperature.
    IIUC actual SOA may be larger, but they do not want to draw too
    complex boundaries.
    --
    Waldek Hebisch
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From legg@legg@nospam.magma.ca to sci.electronics.design on Mon Jun 22 09:46:33 2026
    From Newsgroup: sci.electronics.design

    On Sun, 21 Jun 2026 08:03:16 -0700, john larkin <jl@glen--canyon.com>
    wrote:


    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the
    typical Rds-on value is 15.

    The part is specified for RDSon>=33mR at VGS=6V.

    The 10 millisecond line hits 1 amp and 30 volts, which is 30 watts.
    But the part is rated for 71 watts.

    I wonder what D = 0 means.

    Single pulde.


    I guess I'll blow some up and see what they can really do.


    You'd need a measurement for Tj - this ain't gonna happen.

    If melted wafer solder floats your boat, then go ahead.

    RL
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Mon Jun 22 06:51:02 2026
    From Newsgroup: sci.electronics.design

    On Mon, 22 Jun 2026 01:27:15 -0000 (UTC), antispam@fricas.org (Waldek
    Hebisch) wrote:

    john larkin <jl@glen--canyon.com> wrote:

    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the
    typical Rds-on value is 15.

    Typical is usually at room temperature. SOA curve probably uses
    maximal possible Rds-on which is likely to be at higher temperature.
    IIUC actual SOA may be larger, but they do not want to draw too
    complex boundaries.

    That doesn't explain it. Rds-on max is 18 mohms, and the SOAR graph
    says 25 deg C.

    SOAR curves must be assigned to the dullest interns.

    Some lawyers could get rich suing about data sheet blunders.




    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Tue Jun 23 00:14:04 2026
    From Newsgroup: sci.electronics.design

    On 22/06/2026 11:51 pm, john larkin wrote:
    On Mon, 22 Jun 2026 01:27:15 -0000 (UTC), antispam@fricas.org (Waldek Hebisch) wrote:

    john larkin <jl@glen--canyon.com> wrote:

    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the
    typical Rds-on value is 15.

    Typical is usually at room temperature. SOA curve probably uses
    maximal possible Rds-on which is likely to be at higher temperature.
    IIUC actual SOA may be larger, but they do not want to draw too
    complex boundaries.

    That doesn't explain it. Rds-on max is 18 mohms, and the SOAR graph
    says 25 deg C.

    The external temperature may be 25 degrees Celcius, but temperature that matters is in the middle of the die.

    Dissipate enough heat in the channel - 33A across 0.04R is 44W or about
    90C of temperature rise in the channel, which brings the Rds-on closer
    to 0.04R

    SOAR curves must be assigned to the dullest interns.

    Sometimes they get read by decidedly dull engineers.
    --
    Bill Sloman, Sydney
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Mon Jun 22 08:12:25 2026
    From Newsgroup: sci.electronics.design

    On Tue, 23 Jun 2026 00:14:04 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 22/06/2026 11:51 pm, john larkin wrote:
    On Mon, 22 Jun 2026 01:27:15 -0000 (UTC), antispam@fricas.org (Waldek
    Hebisch) wrote:

    john larkin <jl@glen--canyon.com> wrote:

    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the
    typical Rds-on value is 15.

    Typical is usually at room temperature. SOA curve probably uses
    maximal possible Rds-on which is likely to be at higher temperature.
    IIUC actual SOA may be larger, but they do not want to draw too
    complex boundaries.

    That doesn't explain it. Rds-on max is 18 mohms, and the SOAR graph
    says 25 deg C.

    The external temperature may be 25 degrees Celcius, but temperature that >matters is in the middle of the die.

    Dissipate enough heat in the channel - 33A across 0.04R is 44W or about
    90C of temperature rise in the channel, which brings the Rds-on closer
    to 0.04R

    SOAR curves must be assigned to the dullest interns.

    Sometimes they get read by decidedly dull engineers.

    The "limited by on resistance" is a straight line, always 40 mohms.

    Explain that.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Mon Jun 22 08:17:41 2026
    From Newsgroup: sci.electronics.design

    On Mon, 22 Jun 2026 09:46:33 -0400, legg <legg@nospam.magma.ca> wrote:

    On Sun, 21 Jun 2026 08:03:16 -0700, john larkin <jl@glen--canyon.com>
    wrote:


    Take a look at the data sheet
    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the >>typical Rds-on value is 15.

    The part is specified for RDSon>=33mR at VGS=6V.


    I wonder why they did the SOAR graph with 6 volts on the gate.



    The 10 millisecond line hits 1 amp and 30 volts, which is 30 watts.
    But the part is rated for 71 watts.

    I wonder what D = 0 means.

    Single pulde.


    I guess I'll blow some up and see what they can really do.


    You'd need a measurement for Tj - this ain't gonna happen.

    If melted wafer solder floats your boat, then go ahead.

    RL

    We just need to figure out what kills them, and back off some.

    We did that for our NMR gradient driver fets.

    https://www.dropbox.com/scl/fi/oq1bgzkpsdcsmrg63w1r9/ExFets.jpg?rlkey=jcscvg5vt1qebgyxb0gt5575q&raw=1

    The SOAR curves were no help.




    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Tue Jun 23 12:34:11 2026
    From Newsgroup: sci.electronics.design

    On 23/06/2026 1:12 am, john larkin wrote:
    On Tue, 23 Jun 2026 00:14:04 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 22/06/2026 11:51 pm, john larkin wrote:
    On Mon, 22 Jun 2026 01:27:15 -0000 (UTC), antispam@fricas.org (Waldek
    Hebisch) wrote:

    john larkin <jl@glen--canyon.com> wrote:

    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the >>>>> typical Rds-on value is 15.

    Typical is usually at room temperature. SOA curve probably uses
    maximal possible Rds-on which is likely to be at higher temperature.
    IIUC actual SOA may be larger, but they do not want to draw too
    complex boundaries.

    That doesn't explain it. Rds-on max is 18 mohms, and the SOAR graph
    says 25 deg C.

    The external temperature may be 25 degrees Celcius, but temperature that
    matters is in the middle of the die.

    Dissipate enough heat in the channel - 33A across 0.04R is 44W or about
    90C of temperature rise in the channel, which brings the Rds-on closer
    to 0.04R

    SOAR curves must be assigned to the dullest interns.

    Sometimes they get read by decidedly dull engineers.

    The "limited by on resistance" is a straight line, always 40 mohms.

    Explain that.

    It's an example of what a constant 40mOhm resistance would do. What did
    you think it meant?
    --
    Bill Sloman, Sydney
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Tue Jun 23 12:42:40 2026
    From Newsgroup: sci.electronics.design

    On 23/06/2026 1:17 am, john larkin wrote:
    On Mon, 22 Jun 2026 09:46:33 -0400, legg <legg@nospam.magma.ca> wrote:

    On Sun, 21 Jun 2026 08:03:16 -0700, john larkin <jl@glen--canyon.com>
    wrote:


    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the
    typical Rds-on value is 15.

    The part is specified for RDSon>=33mR at VGS=6V.


    I wonder why they did the SOAR graph with 6 volts on the gate.



    The 10 millisecond line hits 1 amp and 30 volts, which is 30 watts.
    But the part is rated for 71 watts.

    I wonder what D = 0 means.

    Single pulse.


    I guess I'll blow some up and see what they can really do.


    You'd need a measurement for Tj - this ain't gonna happen.

    If melted wafer solder floats your boat, then go ahead.

    We just need to figure out what kills them, and back off some.

    You do have to figure it out in terms you can understand. Having to do experiments to get there is tedious, but experiments have a short way
    with imperfect understanding, though it does take time to set them up.

    We did that for our NMR gradient driver fets.

    https://www.dropbox.com/scl/fi/oq1bgzkpsdcsmrg63w1r9/ExFets.jpg?rlkey=jcscvg5vt1qebgyxb0gt5575q&raw=1

    The SOAR curves were no help.

    Since you clearly didn't understand what they were trying to tell you,
    this does make sense. Getting the level right in any instructive
    material is always difficult, and teachers who do understand the subject
    have a problem with putting enough extra data in for people who don't.
    --
    Bill Sloman, Sydney

    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Mon Jun 22 19:59:13 2026
    From Newsgroup: sci.electronics.design

    On Tue, 23 Jun 2026 12:34:11 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 23/06/2026 1:12 am, john larkin wrote:
    On Tue, 23 Jun 2026 00:14:04 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 22/06/2026 11:51 pm, john larkin wrote:
    On Mon, 22 Jun 2026 01:27:15 -0000 (UTC), antispam@fricas.org (Waldek
    Hebisch) wrote:

    john larkin <jl@glen--canyon.com> wrote:

    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the >>>>>> typical Rds-on value is 15.

    Typical is usually at room temperature. SOA curve probably uses
    maximal possible Rds-on which is likely to be at higher temperature. >>>>> IIUC actual SOA may be larger, but they do not want to draw too
    complex boundaries.

    That doesn't explain it. Rds-on max is 18 mohms, and the SOAR graph
    says 25 deg C.

    The external temperature may be 25 degrees Celcius, but temperature that >>> matters is in the middle of the die.

    Dissipate enough heat in the channel - 33A across 0.04R is 44W or about
    90C of temperature rise in the channel, which brings the Rds-on closer
    to 0.04R

    SOAR curves must be assigned to the dullest interns.

    Sometimes they get read by decidedly dull engineers.

    The "limited by on resistance" is a straight line, always 40 mohms.

    Explain that.

    It's an example of what a constant 40mOhm resistance would do. What did
    you think it meant?

    I have no idea why they plotted 40 milliohms. The point where I plan
    to operate is 50 amps and, probably, around 0.75 volts. According to
    the SOAR graph, that doesn't even exist.

    I just Dremel'd a test board, two fets to make 100 amp pulses. I'm
    waiting for the fets to finish it. I'll pulse it for a month or so to
    make sure things are stable.

    Avtech suddenly went out of business and we have some inquiries. One
    problem is that Avtech had a zillion products with a zillion variants,
    so they didn't sell many of each.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Phil Hobbs@pcdhSpamMeSenseless@electrooptical.net to sci.electronics.design on Tue Jun 23 03:26:39 2026
    From Newsgroup: sci.electronics.design

    john larkin <jl@glen--canyon.com> wrote:
    On Tue, 23 Jun 2026 12:34:11 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 23/06/2026 1:12 am, john larkin wrote:
    On Tue, 23 Jun 2026 00:14:04 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 22/06/2026 11:51 pm, john larkin wrote:
    On Mon, 22 Jun 2026 01:27:15 -0000 (UTC), antispam@fricas.org (Waldek >>>>> Hebisch) wrote:

    john larkin <jl@glen--canyon.com> wrote:

    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the >>>>>>> typical Rds-on value is 15.

    Typical is usually at room temperature. SOA curve probably uses
    maximal possible Rds-on which is likely to be at higher temperature. >>>>>> IIUC actual SOA may be larger, but they do not want to draw too
    complex boundaries.

    That doesn't explain it. Rds-on max is 18 mohms, and the SOAR graph
    says 25 deg C.

    The external temperature may be 25 degrees Celcius, but temperature that >>>> matters is in the middle of the die.

    Dissipate enough heat in the channel - 33A across 0.04R is 44W or about >>>> 90C of temperature rise in the channel, which brings the Rds-on closer >>>> to 0.04R

    SOAR curves must be assigned to the dullest interns.

    Sometimes they get read by decidedly dull engineers.

    The "limited by on resistance" is a straight line, always 40 mohms.

    Explain that.

    It's an example of what a constant 40mOhm resistance would do. What did
    you think it meant?

    I have no idea why they plotted 40 milliohms. The point where I plan
    to operate is 50 amps and, probably, around 0.75 volts. According to
    the SOAR graph, that doesn't even exist.

    I just Dremel'd a test board, two fets to make 100 amp pulses. I'm
    waiting for the fets to finish it. I'll pulse it for a month or so to
    make sure things are stable.

    Avtech suddenly went out of business and we have some inquiries. One
    problem is that Avtech had a zillion products with a zillion variants,
    so they didn't sell many of each.


    Fun. They made some cool stuff.

    Cheers

    Phil Hobbs
    --
    Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC / Hobbs ElectroOptics Optics, Electro-optics, Photonics, Analog Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From JM@sunaecoNoChoppedPork@gmail.com to sci.electronics.design on Tue Jun 23 05:57:12 2026
    From Newsgroup: sci.electronics.design

    On Mon, 22 Jun 2026 08:17:41 -0700, john larkin <jl@glen--canyon.com>
    wrote:



    I wonder why they did the SOAR graph with 6 volts on the gate.


    Where does it say they did? The headline Rds value is given at a Tj
    of 25 C. The SOA graph is with the junction(s) at max working temp.

    There is nothing wrong with the graph.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Tue Jun 23 16:59:54 2026
    From Newsgroup: sci.electronics.design

    On 23/06/2026 1:26 pm, Phil Hobbs wrote:
    john larkin <jl@glen--canyon.com> wrote:
    On Tue, 23 Jun 2026 12:34:11 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 23/06/2026 1:12 am, john larkin wrote:
    On Tue, 23 Jun 2026 00:14:04 +1000, Bill Sloman <bill.sloman@ieee.org> >>>> wrote:

    On 22/06/2026 11:51 pm, john larkin wrote:
    On Mon, 22 Jun 2026 01:27:15 -0000 (UTC), antispam@fricas.org (Waldek >>>>>> Hebisch) wrote:

    john larkin <jl@glen--canyon.com> wrote:

    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the >>>>>>>> typical Rds-on value is 15.

    Typical is usually at room temperature. SOA curve probably uses >>>>>>> maximal possible Rds-on which is likely to be at higher temperature. >>>>>>> IIUC actual SOA may be larger, but they do not want to draw too
    complex boundaries.

    That doesn't explain it. Rds-on max is 18 mohms, and the SOAR graph >>>>>> says 25 deg C.

    The external temperature may be 25 degrees Celcius, but temperature that >>>>> matters is in the middle of the die.

    Dissipate enough heat in the channel - 33A across 0.04R is 44W or about >>>>> 90C of temperature rise in the channel, which brings the Rds-on closer >>>>> to 0.04R

    SOAR curves must be assigned to the dullest interns.

    Sometimes they get read by decidedly dull engineers.

    The "limited by on resistance" is a straight line, always 40 mohms.

    Explain that.

    It's an example of what a constant 40mOhm resistance would do. What did
    you think it meant?

    I have no idea why they plotted 40 milliohms. The point where I plan
    to operate is 50 amps and, probably, around 0.75 volts. According to
    the SOAR graph, that doesn't even exist.

    I just Dremel'd a test board, two fets to make 100 amp pulses. I'm
    waiting for the fets to finish it. I'll pulse it for a month or so to
    make sure things are stable.

    Avtech suddenly went out of business and we have some inquiries. One
    problem is that Avtech had a zillion products with a zillion variants,
    so they didn't sell many of each.


    Fun. They made some cool stuff.

    When I was working on voltage contrast electron microscopy Cambridge Instruments, which involved stroboscopic electron microscopy, where the electron beam got turned on for as little as half a nanosecond, our
    competitor Lintech relied on Avtech for their beam-unblanking pulses,
    which seemed to use snap-off diodes, which are very cranky beasts. We
    went for 5GHz broad-band transistors, which were much more predictable.

    Lintech went bust, and their boss became our technical director for a
    couple of years. He didn't push for us to adopt the Avtech products,
    --
    Bill Sloman, Sydney

    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Tue Jun 23 08:20:09 2026
    From Newsgroup: sci.electronics.design

    On Tue, 23 Jun 2026 03:26:39 -0000 (UTC), Phil Hobbs <pcdhSpamMeSenseless@electrooptical.net> wrote:

    john larkin <jl@glen--canyon.com> wrote:
    On Tue, 23 Jun 2026 12:34:11 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 23/06/2026 1:12 am, john larkin wrote:
    On Tue, 23 Jun 2026 00:14:04 +1000, Bill Sloman <bill.sloman@ieee.org> >>>> wrote:

    On 22/06/2026 11:51 pm, john larkin wrote:
    On Mon, 22 Jun 2026 01:27:15 -0000 (UTC), antispam@fricas.org (Waldek >>>>>> Hebisch) wrote:

    john larkin <jl@glen--canyon.com> wrote:

    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the >>>>>>>> typical Rds-on value is 15.

    Typical is usually at room temperature. SOA curve probably uses >>>>>>> maximal possible Rds-on which is likely to be at higher temperature. >>>>>>> IIUC actual SOA may be larger, but they do not want to draw too
    complex boundaries.

    That doesn't explain it. Rds-on max is 18 mohms, and the SOAR graph >>>>>> says 25 deg C.

    The external temperature may be 25 degrees Celcius, but temperature that >>>>> matters is in the middle of the die.

    Dissipate enough heat in the channel - 33A across 0.04R is 44W or about >>>>> 90C of temperature rise in the channel, which brings the Rds-on closer >>>>> to 0.04R

    SOAR curves must be assigned to the dullest interns.

    Sometimes they get read by decidedly dull engineers.

    The "limited by on resistance" is a straight line, always 40 mohms.

    Explain that.

    It's an example of what a constant 40mOhm resistance would do. What did >>> you think it meant?

    I have no idea why they plotted 40 milliohms. The point where I plan
    to operate is 50 amps and, probably, around 0.75 volts. According to
    the SOAR graph, that doesn't even exist.

    I just Dremel'd a test board, two fets to make 100 amp pulses. I'm
    waiting for the fets to finish it. I'll pulse it for a month or so to
    make sure things are stable.

    Avtech suddenly went out of business and we have some inquiries. One
    problem is that Avtech had a zillion products with a zillion variants,
    so they didn't sell many of each.


    Fun. They made some cool stuff.

    Cheers

    Phil Hobbs

    It semed to be a sort of hobby business for the founder. Lots of
    complex stuff full of avalanche transistors, varicaps, SRDs, DSRDs,
    SiC fets, transmission lines. Yes, fun stuff.

    https://www.dropbox.com/scl/fi/2uqqmt4ag4up7jsl7u7yu/s-l1600-1.jpg?rlkey=udsbfvyp2bzzpgfkyvtv58eyy&raw=1


    But not very manufacturable. When he died, his son, an MD, didn't want
    to keep it going.

    https://www.avtechpulse.com/

    We were surprised to find ourselves listed as a possible replacement.



    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Phil Hobbs@pcdhSpamMeSenseless@electrooptical.net to sci.electronics.design on Tue Jun 23 17:19:02 2026
    From Newsgroup: sci.electronics.design

    john larkin <jl@glen--canyon.com> wrote:
    On Tue, 23 Jun 2026 03:26:39 -0000 (UTC), Phil Hobbs <pcdhSpamMeSenseless@electrooptical.net> wrote:

    john larkin <jl@glen--canyon.com> wrote:
    On Tue, 23 Jun 2026 12:34:11 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 23/06/2026 1:12 am, john larkin wrote:
    On Tue, 23 Jun 2026 00:14:04 +1000, Bill Sloman <bill.sloman@ieee.org> >>>>> wrote:

    On 22/06/2026 11:51 pm, john larkin wrote:
    On Mon, 22 Jun 2026 01:27:15 -0000 (UTC), antispam@fricas.org (Waldek >>>>>>> Hebisch) wrote:

    john larkin <jl@glen--canyon.com> wrote:

    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the >>>>>>>>> typical Rds-on value is 15.

    Typical is usually at room temperature. SOA curve probably uses >>>>>>>> maximal possible Rds-on which is likely to be at higher temperature. >>>>>>>> IIUC actual SOA may be larger, but they do not want to draw too >>>>>>>> complex boundaries.

    That doesn't explain it. Rds-on max is 18 mohms, and the SOAR graph >>>>>>> says 25 deg C.

    The external temperature may be 25 degrees Celcius, but temperature that >>>>>> matters is in the middle of the die.

    Dissipate enough heat in the channel - 33A across 0.04R is 44W or about >>>>>> 90C of temperature rise in the channel, which brings the Rds-on closer >>>>>> to 0.04R

    SOAR curves must be assigned to the dullest interns.

    Sometimes they get read by decidedly dull engineers.

    The "limited by on resistance" is a straight line, always 40 mohms.

    Explain that.

    It's an example of what a constant 40mOhm resistance would do. What did >>>> you think it meant?

    I have no idea why they plotted 40 milliohms. The point where I plan
    to operate is 50 amps and, probably, around 0.75 volts. According to
    the SOAR graph, that doesn't even exist.

    I just Dremel'd a test board, two fets to make 100 amp pulses. I'm
    waiting for the fets to finish it. I'll pulse it for a month or so to
    make sure things are stable.

    Avtech suddenly went out of business and we have some inquiries. One
    problem is that Avtech had a zillion products with a zillion variants,
    so they didn't sell many of each.


    Fun. They made some cool stuff.

    Cheers

    Phil Hobbs

    It semed to be a sort of hobby business for the founder. Lots of
    complex stuff full of avalanche transistors, varicaps, SRDs, DSRDs,
    SiC fets, transmission lines. Yes, fun stuff.

    https://www.dropbox.com/scl/fi/2uqqmt4ag4up7jsl7u7yu/s-l1600-1.jpg?rlkey=udsbfvyp2bzzpgfkyvtv58eyy&raw=1


    But not very manufacturable. When he died, his son, an MD, didn't want
    to keep it going.

    https://www.avtechpulse.com/

    We were surprised to find ourselves listed as a possible replacement.


    We might be interested in doing some of that stuff too.

    Cheers

    Phil Hobbs
    --
    Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC / Hobbs ElectroOptics Optics, Electro-optics, Photonics, Analog Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Tue Jun 23 19:06:25 2026
    From Newsgroup: sci.electronics.design

    On Tue, 23 Jun 2026 17:19:02 -0000 (UTC), Phil Hobbs <pcdhSpamMeSenseless@electrooptical.net> wrote:

    john larkin <jl@glen--canyon.com> wrote:
    On Tue, 23 Jun 2026 03:26:39 -0000 (UTC), Phil Hobbs
    <pcdhSpamMeSenseless@electrooptical.net> wrote:

    john larkin <jl@glen--canyon.com> wrote:
    On Tue, 23 Jun 2026 12:34:11 +1000, Bill Sloman <bill.sloman@ieee.org> >>>> wrote:

    On 23/06/2026 1:12 am, john larkin wrote:
    On Tue, 23 Jun 2026 00:14:04 +1000, Bill Sloman <bill.sloman@ieee.org> >>>>>> wrote:

    On 22/06/2026 11:51 pm, john larkin wrote:
    On Mon, 22 Jun 2026 01:27:15 -0000 (UTC), antispam@fricas.org (Waldek >>>>>>>> Hebisch) wrote:

    john larkin <jl@glen--canyon.com> wrote:

    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the >>>>>>>>>> typical Rds-on value is 15.

    Typical is usually at room temperature. SOA curve probably uses >>>>>>>>> maximal possible Rds-on which is likely to be at higher temperature. >>>>>>>>> IIUC actual SOA may be larger, but they do not want to draw too >>>>>>>>> complex boundaries.

    That doesn't explain it. Rds-on max is 18 mohms, and the SOAR graph >>>>>>>> says 25 deg C.

    The external temperature may be 25 degrees Celcius, but temperature that
    matters is in the middle of the die.

    Dissipate enough heat in the channel - 33A across 0.04R is 44W or about >>>>>>> 90C of temperature rise in the channel, which brings the Rds-on closer >>>>>>> to 0.04R

    SOAR curves must be assigned to the dullest interns.

    Sometimes they get read by decidedly dull engineers.

    The "limited by on resistance" is a straight line, always 40 mohms. >>>>>>
    Explain that.

    It's an example of what a constant 40mOhm resistance would do. What did >>>>> you think it meant?

    I have no idea why they plotted 40 milliohms. The point where I plan
    to operate is 50 amps and, probably, around 0.75 volts. According to
    the SOAR graph, that doesn't even exist.

    I just Dremel'd a test board, two fets to make 100 amp pulses. I'm
    waiting for the fets to finish it. I'll pulse it for a month or so to
    make sure things are stable.

    Avtech suddenly went out of business and we have some inquiries. One
    problem is that Avtech had a zillion products with a zillion variants, >>>> so they didn't sell many of each.


    Fun. They made some cool stuff.

    Cheers

    Phil Hobbs

    It semed to be a sort of hobby business for the founder. Lots of
    complex stuff full of avalanche transistors, varicaps, SRDs, DSRDs,
    SiC fets, transmission lines. Yes, fun stuff.

    https://www.dropbox.com/scl/fi/2uqqmt4ag4up7jsl7u7yu/s-l1600-1.jpg?rlkey=udsbfvyp2bzzpgfkyvtv58eyy&raw=1


    But not very manufacturable. When he died, his son, an MD, didn't want
    to keep it going.

    https://www.avtechpulse.com/

    We were surprised to find ourselves listed as a possible replacement.


    We might be interested in doing some of that stuff too.

    Cheers

    Phil Hobbs

    We are! We are doing a 650 volt pulse generator and a 100 amp 100
    volt laser driver. Both tiny blue boxes.

    https://www.dropbox.com/scl/fi/ib7n9d2pp5ej6p7cr14ji/B250.jpg?rlkey=c8yo4370j8507proreryl85h6&raw=1



    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Wed Jun 24 14:55:10 2026
    From Newsgroup: sci.electronics.design

    On 24/06/2026 12:06 pm, john larkin wrote:
    On Tue, 23 Jun 2026 17:19:02 -0000 (UTC), Phil Hobbs <pcdhSpamMeSenseless@electrooptical.net> wrote:

    john larkin <jl@glen--canyon.com> wrote:
    On Tue, 23 Jun 2026 03:26:39 -0000 (UTC), Phil Hobbs
    <pcdhSpamMeSenseless@electrooptical.net> wrote:

    john larkin <jl@glen--canyon.com> wrote:
    On Tue, 23 Jun 2026 12:34:11 +1000, Bill Sloman <bill.sloman@ieee.org> >>>>> wrote:

    On 23/06/2026 1:12 am, john larkin wrote:
    On Tue, 23 Jun 2026 00:14:04 +1000, Bill Sloman <bill.sloman@ieee.org> >>>>>>> wrote:

    On 22/06/2026 11:51 pm, john larkin wrote:
    On Mon, 22 Jun 2026 01:27:15 -0000 (UTC), antispam@fricas.org (Waldek >>>>>>>>> Hebisch) wrote:

    john larkin <jl@glen--canyon.com> wrote:

    <snip>

    Avtech suddenly went out of business and we have some inquiries. One >>>>> problem is that Avtech had a zillion products with a zillion variants, >>>>> so they didn't sell many of each.


    Fun. They made some cool stuff.

    Cheers

    It semed to be a sort of hobby business for the founder. Lots of
    complex stuff full of avalanche transistors, varicaps, SRDs, DSRDs,
    SiC fets, transmission lines. Yes, fun stuff.

    https://www.dropbox.com/scl/fi/2uqqmt4ag4up7jsl7u7yu/s-l1600-1.jpg?rlkey=udsbfvyp2bzzpgfkyvtv58eyy&raw=1


    But not very manufacturable. When he died, his son, an MD, didn't want
    to keep it going.

    https://www.avtechpulse.com/

    We were surprised to find ourselves listed as a possible replacement.

    We might be interested in doing some of that stuff too.

    We are! We are doing a 650 volt pulse generator and a 100 amp 100
    volt laser driver. Both tiny blue boxes.

    https://www.dropbox.com/scl/fi/ib7n9d2pp5ej6p7cr14ji/B250.jpg?rlkey=c8yo4370j8507proreryl85h6&raw=1

    Should be a good fit. My impression of the Avtech stuff was that it was
    never very well engineered, but tinkered until it worked reasonably
    reliably.
    --
    Bill Sloman, Sydney

    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Wed Jun 24 07:17:18 2026
    From Newsgroup: sci.electronics.design

    On Tue, 23 Jun 2026 05:57:12 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Mon, 22 Jun 2026 08:17:41 -0700, john larkin <jl@glen--canyon.com>
    wrote:



    I wonder why they did the SOAR graph with 6 volts on the gate.


    Where does it say they did? The headline Rds value is given at a Tj
    of 25 C. The SOA graph is with the junction(s) at max working temp.

    There is nothing wrong with the graph.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    The title of the SOAR graph clearly says Tc=25c.

    Rds-on is typ 15 mohms, as shown in fig 6. The "limited by on-state
    resistance" line is 40m all the way from 0.25 watts to 1 KW.

    I'll just blow some up and see what they actually do.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From JM@sunaecoNoChoppedPork@gmail.com to sci.electronics.design on Wed Jun 24 15:27:09 2026
    From Newsgroup: sci.electronics.design

    On Wed, 24 Jun 2026 07:17:18 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    On Tue, 23 Jun 2026 05:57:12 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Mon, 22 Jun 2026 08:17:41 -0700, john larkin <jl@glen--canyon.com> >>wrote:



    I wonder why they did the SOAR graph with 6 volts on the gate.


    Where does it say they did? The headline Rds value is given at a Tj
    of 25 C. The SOA graph is with the junction(s) at max working temp.

    There is nothing wrong with the graph.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    The title of the SOAR graph clearly says Tc=25c.

    That is the case temperature. The whole point of the SOA graph is to
    provide an indication of where parts of the die reach the maximum
    operating temperature.


    Rds-on is typ 15 mohms, as shown in fig 6. The "limited by on-state

    At a die teperature of 25 C.

    resistance" line is 40m all the way from 0.25 watts to 1 KW.

    I'll just blow some up and see what they actually do.


    And how do you think Infineon measure the SOA?

    Read the thermal instability paper by Berglio and Spirito.




    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Thu Jun 25 01:28:18 2026
    From Newsgroup: sci.electronics.design

    On 25/06/2026 12:17 am, john larkin wrote:
    On Tue, 23 Jun 2026 05:57:12 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Mon, 22 Jun 2026 08:17:41 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    I wonder why they did the SOAR graph with 6 volts on the gate.

    Where does it say they did? The headline Rds value is given at a Tj
    of 25 C. The SOA graph is with the junction(s) at max working temp.

    There is nothing wrong with the graph.

    The title of the SOAR graph clearly says Tc=25c.

    But that's the external temperature, not the temperature of the
    conducting channel inside the device,

    Rds-on is typ 15 mohms, as shown in fig 6. The "limited by on-state resistance" line is 40m all the way from 0.25 watts to 1 KW.

    Because the conducting channel gets warmer when it is carrying more
    current. Resistance isn't supposed to be current dependent, but when
    there's enough current going through the conductor to warm it up, the temperature dependence of the resistance does come into play.

    The channel resistance is not going to be a nice stable 40 mOhm at all currents, but the application engineer seems to have decided that 40
    milliOhm was close enough

    I'll just blow some up and see what they actually do.

    Thinking about what's actually going on inside the devices as you blow
    them up would let you get more information out of the exercise, but
    might diminish the emotional gratification.
    --
    Bill sloman, Sydney
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Wed Jun 24 08:37:12 2026
    From Newsgroup: sci.electronics.design

    On Wed, 24 Jun 2026 15:27:09 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Wed, 24 Jun 2026 07:17:18 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    On Tue, 23 Jun 2026 05:57:12 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Mon, 22 Jun 2026 08:17:41 -0700, john larkin <jl@glen--canyon.com> >>>wrote:



    I wonder why they did the SOAR graph with 6 volts on the gate.


    Where does it say they did? The headline Rds value is given at a Tj
    of 25 C. The SOA graph is with the junction(s) at max working temp.

    There is nothing wrong with the graph.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    The title of the SOAR graph clearly says Tc=25c.

    That is the case temperature. The whole point of the SOA graph is to
    provide an indication of where parts of the die reach the maximum
    operating temperature.


    Rds-on is typ 15 mohms, as shown in fig 6. The "limited by on-state

    At a die teperature of 25 C.

    What do you expect the die temp to be at 25c case temp and 0.25 watts dissipation?


    resistance" line is 40m all the way from 0.25 watts to 1 KW.

    I'll just blow some up and see what they actually do.


    And how do you think Infineon measure the SOA?

    Read the thermal instability paper by Berglio and Spirito.


    When we tested a lot of big fets for our NMR drivers, we developed a
    different thermal model. It worked fine.

    Here's our biggest amp.

    https://www.dropbox.com/scl/fi/n1h3g8s0wmvqi2e477h3k/L500_Back.jpg?rlkey=y18muok1fh98xzw5vktrvb7c4&raw=1

    https://www.dropbox.com/scl/fi/rea8atr88wvqqhffluzzt/Amp.jpg?rlkey=ffl665q45861cb8kpksk7sdz7&raw=1

    Clamp mounted fets don't have a mounting screw hole, so there's more
    room for silicon. Note: no insulators.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Thu Jun 25 02:12:01 2026
    From Newsgroup: sci.electronics.design

    On 25/06/2026 1:37 am, john larkin wrote:
    On Wed, 24 Jun 2026 15:27:09 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Wed, 24 Jun 2026 07:17:18 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    On Tue, 23 Jun 2026 05:57:12 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Mon, 22 Jun 2026 08:17:41 -0700, john larkin <jl@glen--canyon.com>
    wrote:



    I wonder why they did the SOAR graph with 6 volts on the gate.


    Where does it say they did? The headline Rds value is given at a Tj
    of 25 C. The SOA graph is with the junction(s) at max working temp.

    There is nothing wrong with the graph.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    The title of the SOAR graph clearly says Tc=25c.

    That is the case temperature. The whole point of the SOA graph is to
    provide an indication of where parts of the die reach the maximum
    operating temperature.


    Rds-on is typ 15 mohms, as shown in fig 6. The "limited by on-state

    At a die teperature of 25 C.

    What do you expect the die temp to be at 25c case temp and 0.25 watts dissipation?

    Read the data sheet.

    resistance" line is 40m all the way from 0.25 watts to 1 KW.

    I'll just blow some up and see what they actually do.


    And how do you think Infineon measure the SOA?

    Read the thermal instability paper by Berglio and Spirito.


    When we tested a lot of big fets for our NMR drivers, we developed a different thermal model. It worked fine.

    Lots of different models work adequately.

    <snipped uninformative advertising.>

    Clamp mounted fets don't have a mounting screw hole, so there's more
    room for silicon. Note: no insulators.

    Why should we pay attention to the presence or absence of insulators?

    Most FETs have lots of exposed metal so you can connect to gate, source
    and drain. The gate connection doesn't have to carry a lot of current
    except when the device is being turned on and off.

    Insulators separate conductors that are carrying different currents, so
    they are inevitable - your "Note: no insulators" is nonsense on the face
    of it. You do need to learn to say what you mean, at least when you are pretending to say something informative.
    --
    Bill Sloman, Sydney



    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Wed Jun 24 12:11:17 2026
    From Newsgroup: sci.electronics.design

    On Thu, 25 Jun 2026 02:12:01 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 25/06/2026 1:37 am, john larkin wrote:
    On Wed, 24 Jun 2026 15:27:09 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Wed, 24 Jun 2026 07:17:18 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    On Tue, 23 Jun 2026 05:57:12 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Mon, 22 Jun 2026 08:17:41 -0700, john larkin <jl@glen--canyon.com> >>>>> wrote:



    I wonder why they did the SOAR graph with 6 volts on the gate.


    Where does it say they did? The headline Rds value is given at a Tj >>>>> of 25 C. The SOA graph is with the junction(s) at max working temp. >>>>>
    There is nothing wrong with the graph.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    The title of the SOAR graph clearly says Tc=25c.

    That is the case temperature. The whole point of the SOA graph is to
    provide an indication of where parts of the die reach the maximum
    operating temperature.


    Rds-on is typ 15 mohms, as shown in fig 6. The "limited by on-state

    At a die teperature of 25 C.

    What do you expect the die temp to be at 25c case temp and 0.25 watts
    dissipation?

    Read the data sheet.

    resistance" line is 40m all the way from 0.25 watts to 1 KW.

    I'll just blow some up and see what they actually do.


    And how do you think Infineon measure the SOA?

    Read the thermal instability paper by Berglio and Spirito.


    When we tested a lot of big fets for our NMR drivers, we developed a
    different thermal model. It worked fine.

    Lots of different models work adequately.

    <snipped uninformative advertising.>

    Clamp mounted fets don't have a mounting screw hole, so there's more
    room for silicon. Note: no insulators.

    Why should we pay attention to the presence or absence of insulators?

    Most FETs have lots of exposed metal so you can connect to gate, source
    and drain. The gate connection doesn't have to carry a lot of current
    except when the device is being turned on and off.

    Insulators separate conductors that are carrying different currents, so
    they are inevitable - your "Note: no insulators" is nonsense on the face
    of it. You do need to learn to say what you mean, at least when you are >pretending to say something informative.

    The thermal resistance of the insulators on that amp is exactly zero.

    The fets are clamped onto copper bars, which spread the heat into the
    aluminum heat sink.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Wed Jun 24 12:14:40 2026
    From Newsgroup: sci.electronics.design

    On Thu, 25 Jun 2026 01:28:18 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 25/06/2026 12:17 am, john larkin wrote:
    On Tue, 23 Jun 2026 05:57:12 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Mon, 22 Jun 2026 08:17:41 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    I wonder why they did the SOAR graph with 6 volts on the gate.

    Where does it say they did? The headline Rds value is given at a Tj
    of 25 C. The SOA graph is with the junction(s) at max working temp.

    There is nothing wrong with the graph.

    The title of the SOAR graph clearly says Tc=25c.

    But that's the external temperature, not the temperature of the
    conducting channel inside the device,

    Rds-on is typ 15 mohms, as shown in fig 6. The "limited by on-state
    resistance" line is 40m all the way from 0.25 watts to 1 KW.

    Because the conducting channel gets warmer when it is carrying more
    current. Resistance isn't supposed to be current dependent, but when
    there's enough current going through the conductor to warm it up, the >temperature dependence of the resistance does come into play.

    The channel resistance is not going to be a nice stable 40 mOhm at all >currents, but the application engineer seems to have decided that 40 >milliOhm was close enough

    40 isn't very close to 15.


    I'll just blow some up and see what they actually do.

    Thinking about what's actually going on inside the devices as you blow
    them up would let you get more information out of the exercise, but
    might diminish the emotional gratification.


    One good test is worth a thousand expert opinions.
    - Wernher Von Braun


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From JM@sunaecoNoChoppedPork@gmail.com to sci.electronics.design on Wed Jun 24 23:25:23 2026
    From Newsgroup: sci.electronics.design

    On Wed, 24 Jun 2026 08:37:12 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    What do you expect the die temp to be at 25c case temp and 0.25 watts >dissipation?

    A little above 25 C. But what is your point?

    The value of Rds in the curve is the value at max Tj and Vgs = 10V.
    That is industry standard practice.

    But you say elsewhere :-

    I have no idea why they plotted 40 milliohms. The point where I plan
    to operate is 50 amps and, probably, around 0.75 volts.

    If you're not operating in the saturation region why are you even
    looking at the SOA curve?
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Wed Jun 24 19:09:08 2026
    From Newsgroup: sci.electronics.design

    On Sun, 21 Jun 2026 08:03:16 -0700, john larkin <jl@glen--canyon.com>
    wrote:


    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the
    typical Rds-on value is 15.

    The 10 millisecond line hits 1 amp and 30 volts, which is 30 watts.
    But the part is rated for 71 watts.

    I wonder what D = 0 means.

    I guess I'll blow some up and see what they can really do.




    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    Here's my little fet tester:

    https://www.dropbox.com/scl/fi/acbc9vun6jrnscu1dgtq8/X134_proto.jpg?rlkey=oj0xhyq4g2n85u1bx8pr63vci&raw=1

    https://www.dropbox.com/scl/fi/0l6fqgi4g4906n48zxfdn/X134_Pulses_1.jpg?rlkey=nojuecihnsfxg0orsa1vj7ffz&raw=1

    Actually, the fets should be fine. Spice says they will only dump 5 or
    so mJ per shot at 50 amps each. I'm more concerned with damaging the
    big 1 ohm thickfilm resistors, which are the laser diode current
    limiters. Peak dissipation will be kilowatts per resistor.

    Gate drive is from a 50 ohm DDG, so it's kinda slow. We'll use a
    couple of beastly gate drivers on the real thing.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Thu Jun 25 14:04:18 2026
    From Newsgroup: sci.electronics.design

    On 25/06/2026 5:11 am, john larkin wrote:
    On Thu, 25 Jun 2026 02:12:01 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 25/06/2026 1:37 am, john larkin wrote:
    On Wed, 24 Jun 2026 15:27:09 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Wed, 24 Jun 2026 07:17:18 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    On Tue, 23 Jun 2026 05:57:12 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Mon, 22 Jun 2026 08:17:41 -0700, john larkin <jl@glen--canyon.com> >>>>>> wrote:



    I wonder why they did the SOAR graph with 6 volts on the gate.


    Where does it say they did? The headline Rds value is given at a Tj >>>>>> of 25 C. The SOA graph is with the junction(s) at max working temp. >>>>>>
    There is nothing wrong with the graph.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    The title of the SOAR graph clearly says Tc=25c.

    That is the case temperature. The whole point of the SOA graph is to
    provide an indication of where parts of the die reach the maximum
    operating temperature.


    Rds-on is typ 15 mohms, as shown in fig 6. The "limited by on-state

    At a die teperature of 25 C.

    What do you expect the die temp to be at 25c case temp and 0.25 watts
    dissipation?

    Read the data sheet.

    resistance" line is 40m all the way from 0.25 watts to 1 KW.

    I'll just blow some up and see what they actually do.


    And how do you think Infineon measure the SOA?

    Read the thermal instability paper by Berglio and Spirito.


    When we tested a lot of big fets for our NMR drivers, we developed a
    different thermal model. It worked fine.

    Lots of different models work adequately.

    <snipped uninformative advertising.>

    Clamp mounted fets don't have a mounting screw hole, so there's more
    room for silicon. Note: no insulators.

    Why should we pay attention to the presence or absence of insulators?

    Most FETs have lots of exposed metal so you can connect to gate, source
    and drain. The gate connection doesn't have to carry a lot of current
    except when the device is being turned on and off.

    Insulators separate conductors that are carrying different currents, so
    they are inevitable - your "Note: no insulators" is nonsense on the face
    of it. You do need to learn to say what you mean, at least when you are
    pretending to say something informative.

    The thermal resistance of the insulators on that amp is exactly zero.

    What you should have said was that the thermal resistance of the
    electrical insulation between the FETs and the heat sinks on that amp is exactly zero because ...

    The fets are clamped onto copper bars, which spread the heat into the aluminum heat sink.

    Though it is "an" aluminium heat sink. There are bound to be others in
    the immediate vicinity.

    It's sort of irrelevant, because because the thermal interfaces between
    the FETs and the eventual aluminium heatsinks are each contributing
    their own small temperature rise along the thermal path.
    --
    Bill Sloman, Sydney

    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Thu Jun 25 14:10:58 2026
    From Newsgroup: sci.electronics.design

    On 25/06/2026 5:14 am, john larkin wrote:
    On Thu, 25 Jun 2026 01:28:18 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 25/06/2026 12:17 am, john larkin wrote:
    On Tue, 23 Jun 2026 05:57:12 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Mon, 22 Jun 2026 08:17:41 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    I wonder why they did the SOAR graph with 6 volts on the gate.

    Where does it say they did? The headline Rds value is given at a Tj
    of 25 C. The SOA graph is with the junction(s) at max working temp.

    There is nothing wrong with the graph.

    The title of the SOAR graph clearly says Tc=25c.

    But that's the external temperature, not the temperature of the
    conducting channel inside the device,

    Rds-on is typ 15 mohms, as shown in fig 6. The "limited by on-state
    resistance" line is 40m all the way from 0.25 watts to 1 KW.

    Because the conducting channel gets warmer when it is carrying more
    current. Resistance isn't supposed to be current dependent, but when
    there's enough current going through the conductor to warm it up, the
    temperature dependence of the resistance does come into play.

    The channel resistance is not going to be a nice stable 40 mOhm at all
    currents, but the application engineer seems to have decided that 40
    milliOhm was close enough

    40 isn't very close to 15.

    And the channel temperature isn't all that close to the 25C external
    ambient temperature - a point that you do seem to find hard to appreciate.

    I'll just blow some up and see what they actually do.

    Thinking about what's actually going on inside the devices as you blow
    them up would let you get more information out of the exercise, but
    might diminish the emotional gratification.


    One good test is worth a thousand expert opinions.
    - Wernher Von Braun

    But it takes an expert to set up a good test, and to interpret the
    results correctly. The woods are full of people who don't test for the information they need to know, and misinterpret the results they thought
    that they had got.
    --
    Bill Sloman, Sydney

    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Thu Jun 25 14:29:51 2026
    From Newsgroup: sci.electronics.design

    On 25/06/2026 12:09 pm, john larkin wrote:
    On Sun, 21 Jun 2026 08:03:16 -0700, john larkin <jl@glen--canyon.com>
    wrote:


    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the
    typical Rds-on value is 15.

    The 10 millisecond line hits 1 amp and 30 volts, which is 30 watts.
    But the part is rated for 71 watts.

    I wonder what D = 0 means.

    I guess I'll blow some up and see what they can really do.




    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    Here's my little fet tester:

    <snip>

    Actually, the fets should be fine. Spice says they will only dump 5 or
    so mJ per shot at 50 amps each. I'm more concerned with damaging the
    big 1 ohm thickfilm resistors, which are the laser diode current
    limiters. Peak dissipation will be kilowatts per resistor.

    What's the thermal mass of the resistive layer, and how long are the
    pulses? Thick film inks are conductive metal oxides which fuse into a
    sort of conductive glass when you get them hot enough, which sort of low
    red heat.

    I once ended up specifying a 100 MOhm per square thick film ink to add a conductive layer to an alumina component to go inside an electron
    microscope. Without the resistive ink the alumina picked up a static
    charge from the imaging electrons, and that messed up their trajectories.

    A hundred degrees or so of short term heating aren't going to get the resistive layer hot enough to melt. It might get it hot enough to expand
    a bit and generate mechanical stress, but if that stays inside the
    elastic range of the resistive ink and the ceramic on which it is
    sitting you won't get any long term effects (which would probably show
    up a drifts in the room temperature resistance).

    Gate drive is from a 50 ohm DDG, so it's kinda slow. We'll use a
    couple of beastly gate drivers on the real thing.

    As one does.
    --
    Bill Sloman, Sydney

    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Fri Jun 26 11:50:09 2026
    From Newsgroup: sci.electronics.design

    On Thu, 25 Jun 2026 14:04:18 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 25/06/2026 5:11 am, john larkin wrote:
    On Thu, 25 Jun 2026 02:12:01 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 25/06/2026 1:37 am, john larkin wrote:
    On Wed, 24 Jun 2026 15:27:09 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Wed, 24 Jun 2026 07:17:18 -0700, john larkin <jl@glen--canyon.com> >>>>> wrote:

    On Tue, 23 Jun 2026 05:57:12 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Mon, 22 Jun 2026 08:17:41 -0700, john larkin <jl@glen--canyon.com> >>>>>>> wrote:



    I wonder why they did the SOAR graph with 6 volts on the gate. >>>>>>>>

    Where does it say they did? The headline Rds value is given at a Tj >>>>>>> of 25 C. The SOA graph is with the junction(s) at max working temp. >>>>>>>
    There is nothing wrong with the graph.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    The title of the SOAR graph clearly says Tc=25c.

    That is the case temperature. The whole point of the SOA graph is to >>>>> provide an indication of where parts of the die reach the maximum
    operating temperature.


    Rds-on is typ 15 mohms, as shown in fig 6. The "limited by on-state >>>>>
    At a die teperature of 25 C.

    What do you expect the die temp to be at 25c case temp and 0.25 watts
    dissipation?

    Read the data sheet.

    resistance" line is 40m all the way from 0.25 watts to 1 KW.

    I'll just blow some up and see what they actually do.


    And how do you think Infineon measure the SOA?

    Read the thermal instability paper by Berglio and Spirito.


    When we tested a lot of big fets for our NMR drivers, we developed a
    different thermal model. It worked fine.

    Lots of different models work adequately.

    <snipped uninformative advertising.>

    Clamp mounted fets don't have a mounting screw hole, so there's more
    room for silicon. Note: no insulators.

    Why should we pay attention to the presence or absence of insulators?

    Most FETs have lots of exposed metal so you can connect to gate, source
    and drain. The gate connection doesn't have to carry a lot of current
    except when the device is being turned on and off.

    Insulators separate conductors that are carrying different currents, so
    they are inevitable - your "Note: no insulators" is nonsense on the face >>> of it. You do need to learn to say what you mean, at least when you are
    pretending to say something informative.

    The thermal resistance of the insulators on that amp is exactly zero.

    What you should have said was that the thermal resistance of the
    electrical insulation between the FETs and the heat sinks on that amp is >exactly zero because ...

    Because there are no insulators. The 16 p-channel fets and 16
    n-channel fets are hard-clamped to the heat sink, which is the amp
    output node.


    The fets are clamped onto copper bars, which spread the heat into the
    aluminum heat sink.

    Though it is "an" aluminium heat sink. There are bound to be others in
    the immediate vicinity.

    Not in my box.


    It's sort of irrelevant, because because the thermal interfaces between
    the FETs and the eventual aluminium heatsinks are each contributing
    their own small temperature rise along the thermal path.

    The copper heat spreaders were machined very flat. Aluminum extrusions
    are typically not especially flat, so one can get serious air gaps
    against a big fet. The fets are very flat themselves.

    Hold a big fet against a commercial aluminum heat sink and peek at it
    edgewise. You can usually see light through the gap.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Fri Jun 26 13:24:27 2026
    From Newsgroup: sci.electronics.design

    On Sun, 21 Jun 2026 08:03:16 -0700, john larkin <jl@glen--canyon.com>
    wrote:


    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the
    typical Rds-on value is 15.

    The 10 millisecond line hits 1 amp and 30 volts, which is 30 watts.
    But the part is rated for 71 watts.

    I wonder what D = 0 means.

    I guess I'll blow some up and see what they can really do.




    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    Here's my test board.

    https://www.dropbox.com/scl/fi/n551gftz44pry60gdg8u6/X134_thick_films.jpg?rlkey=r0dk16qms33sk8rgrgtsvz7fv&raw=1

    There are two circuits, each a fet and a 1-ohm 35 watt Bourns
    thickfilm resistor. I pulsed it at 60 volts, 2 usec, 250 Hz and both
    resistors failed after a couple of days. Fets are fine.

    That's only 1.8 watts per resistor. Well, 3600 watts peak if you want
    to get technical.

    Thickfilms don't like big pulses.



    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Sun Jun 28 16:45:47 2026
    From Newsgroup: sci.electronics.design

    On 27/06/2026 6:24 am, john larkin wrote:
    On Sun, 21 Jun 2026 08:03:16 -0700, john larkin <jl@glen--canyon.com>
    wrote:


    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the
    typical Rds-on value is 15.

    The 10 millisecond line hits 1 amp and 30 volts, which is 30 watts.
    But the part is rated for 71 watts.

    I wonder what D = 0 means.

    I guess I'll blow some up and see what they can really do.




    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    Here's my test board.

    https://www.dropbox.com/scl/fi/n551gftz44pry60gdg8u6/X134_thick_films.jpg?rlkey=r0dk16qms33sk8rgrgtsvz7fv&raw=1

    There are two circuits, each a fet and a 1-ohm 35 watt Bourns
    thickfilm resistor. I pulsed it at 60 volts, 2 usec, 250 Hz and both resistors failed after a couple of days. Fets are fine.

    That's only 1.8 watts per resistor. Well, 3600 watts peak if you want
    to get technical.

    Thickfilms don't like big pulses.

    Nothing likes big pulses. With short pulses all the power dissipated in
    the resistor stays in the resistive element (a least for a few
    microseconds) and the question is how hot can you let the resistive
    element get before it expands enough to exceed the local elastic limit.

    Thick films have a more massive resistive element than thin film
    resistors, but it is still a film. The aim is to have enough resistor
    area that none of it gets hot enough to get stressed to the point of irreversible mechanical movement. Putting in four equal value resistors
    as two parallel pairs in series would get you started. You could stack
    them on top of one another (if your rep rate was low enough). The sky is
    the limit.
    --
    Bill Sloman, Sydney

    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Mon Jun 29 15:56:33 2026
    From Newsgroup: sci.electronics.design

    On 27/06/2026 4:50 am, john larkin wrote:
    On Thu, 25 Jun 2026 14:04:18 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 25/06/2026 5:11 am, john larkin wrote:
    On Thu, 25 Jun 2026 02:12:01 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 25/06/2026 1:37 am, john larkin wrote:
    On Wed, 24 Jun 2026 15:27:09 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Wed, 24 Jun 2026 07:17:18 -0700, john larkin <jl@glen--canyon.com> >>>>>> wrote:

    On Tue, 23 Jun 2026 05:57:12 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Mon, 22 Jun 2026 08:17:41 -0700, john larkin <jl@glen--canyon.com> >>>>>>>> wrote:



    I wonder why they did the SOAR graph with 6 volts on the gate. >>>>>>>>>

    Where does it say they did? The headline Rds value is given at a Tj >>>>>>>> of 25 C. The SOA graph is with the junction(s) at max working temp. >>>>>>>>
    There is nothing wrong with the graph.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    The title of the SOAR graph clearly says Tc=25c.

    That is the case temperature. The whole point of the SOA graph is to >>>>>> provide an indication of where parts of the die reach the maximum
    operating temperature.


    Rds-on is typ 15 mohms, as shown in fig 6. The "limited by on-state >>>>>>
    At a die teperature of 25 C.

    What do you expect the die temp to be at 25c case temp and 0.25 watts >>>>> dissipation?

    Read the data sheet.

    resistance" line is 40m all the way from 0.25 watts to 1 KW.

    I'll just blow some up and see what they actually do.


    And how do you think Infineon measure the SOA?

    Read the thermal instability paper by Berglio and Spirito.


    When we tested a lot of big fets for our NMR drivers, we developed a >>>>> different thermal model. It worked fine.

    Lots of different models work adequately.

    <snipped uninformative advertising.>

    Clamp mounted fets don't have a mounting screw hole, so there's more >>>>> room for silicon. Note: no insulators.

    Why should we pay attention to the presence or absence of insulators?

    Most FETs have lots of exposed metal so you can connect to gate, source >>>> and drain. The gate connection doesn't have to carry a lot of current
    except when the device is being turned on and off.

    Insulators separate conductors that are carrying different currents, so >>>> they are inevitable - your "Note: no insulators" is nonsense on the face >>>> of it. You do need to learn to say what you mean, at least when you are >>>> pretending to say something informative.

    The thermal resistance of the insulators on that amp is exactly zero.

    What you should have said was that the thermal resistance of the
    electrical insulation between the FETs and the heat sinks on that amp is
    exactly zero because ...

    Because there are no insulators. The 16 p-channel fets and 16
    n-channel fets are hard-clamped to the heat sink, which is the amp
    output node.


    The fets are clamped onto copper bars, which spread the heat into the
    aluminum heat sink.

    Though it is "an" aluminium heat sink. There are bound to be others in
    the immediate vicinity.

    Not in my box.

    Minimalist.

    It's sort of irrelevant, because because the thermal interfaces between
    the FETs and the eventual aluminium heatsinks are each contributing
    their own small temperature rise along the thermal path.

    The copper heat spreaders were machined very flat. Aluminum extrusions
    are typically not especially flat, so one can get serious air gaps
    against a big fet. The fets are very flat themselves.

    Hold a big fet against a commercial aluminum heat sink and peek at it edgewise. You can usually see light through the gap.

    That's why people put zinc-oxide loaded silicone grease between
    components and heat sinks. It's not as conductive as metal, but it's a
    lot more conductive than air. It is also called "thermal contact
    compound" and 'heat sink grease" for the benefit of people like you.
    --
    Bill Sloman, Sydney
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Mon Jun 29 07:56:28 2026
    From Newsgroup: sci.electronics.design

    On Mon, 29 Jun 2026 15:56:33 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 27/06/2026 4:50 am, john larkin wrote:
    On Thu, 25 Jun 2026 14:04:18 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 25/06/2026 5:11 am, john larkin wrote:
    On Thu, 25 Jun 2026 02:12:01 +1000, Bill Sloman <bill.sloman@ieee.org> >>>> wrote:

    On 25/06/2026 1:37 am, john larkin wrote:
    On Wed, 24 Jun 2026 15:27:09 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Wed, 24 Jun 2026 07:17:18 -0700, john larkin <jl@glen--canyon.com> >>>>>>> wrote:

    On Tue, 23 Jun 2026 05:57:12 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Mon, 22 Jun 2026 08:17:41 -0700, john larkin <jl@glen--canyon.com> >>>>>>>>> wrote:



    I wonder why they did the SOAR graph with 6 volts on the gate. >>>>>>>>>>

    Where does it say they did? The headline Rds value is given at a Tj >>>>>>>>> of 25 C. The SOA graph is with the junction(s) at max working temp. >>>>>>>>>
    There is nothing wrong with the graph.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    The title of the SOAR graph clearly says Tc=25c.

    That is the case temperature. The whole point of the SOA graph is to >>>>>>> provide an indication of where parts of the die reach the maximum >>>>>>> operating temperature.


    Rds-on is typ 15 mohms, as shown in fig 6. The "limited by on-state >>>>>>>
    At a die teperature of 25 C.

    What do you expect the die temp to be at 25c case temp and 0.25 watts >>>>>> dissipation?

    Read the data sheet.

    resistance" line is 40m all the way from 0.25 watts to 1 KW.

    I'll just blow some up and see what they actually do.


    And how do you think Infineon measure the SOA?

    Read the thermal instability paper by Berglio and Spirito.


    When we tested a lot of big fets for our NMR drivers, we developed a >>>>>> different thermal model. It worked fine.

    Lots of different models work adequately.

    <snipped uninformative advertising.>

    Clamp mounted fets don't have a mounting screw hole, so there's more >>>>>> room for silicon. Note: no insulators.

    Why should we pay attention to the presence or absence of insulators? >>>>>
    Most FETs have lots of exposed metal so you can connect to gate, source >>>>> and drain. The gate connection doesn't have to carry a lot of current >>>>> except when the device is being turned on and off.

    Insulators separate conductors that are carrying different currents, so >>>>> they are inevitable - your "Note: no insulators" is nonsense on the face >>>>> of it. You do need to learn to say what you mean, at least when you are >>>>> pretending to say something informative.

    The thermal resistance of the insulators on that amp is exactly zero.

    What you should have said was that the thermal resistance of the
    electrical insulation between the FETs and the heat sinks on that amp is >>> exactly zero because ...

    Because there are no insulators. The 16 p-channel fets and 16
    n-channel fets are hard-clamped to the heat sink, which is the amp
    output node.


    The fets are clamped onto copper bars, which spread the heat into the
    aluminum heat sink.

    Though it is "an" aluminium heat sink. There are bound to be others in
    the immediate vicinity.

    Not in my box.

    Minimalist.

    It's sort of irrelevant, because because the thermal interfaces between
    the FETs and the eventual aluminium heatsinks are each contributing
    their own small temperature rise along the thermal path.

    The copper heat spreaders were machined very flat. Aluminum extrusions
    are typically not especially flat, so one can get serious air gaps
    against a big fet. The fets are very flat themselves.

    Hold a big fet against a commercial aluminum heat sink and peek at it
    edgewise. You can usually see light through the gap.

    That's why people put zinc-oxide loaded silicone grease between
    components and heat sinks. It's not as conductive as metal, but it's a
    lot more conductive than air. It is also called "thermal contact
    compound" and 'heat sink grease" for the benefit of people like you.

    A couple of mils gap of filled silicone gease will seriously increase
    theta and junction temperature. We know because we measured it. The
    best grease is still a rotten heat conductor.

    We even tried diamond-filled grease. It's not much better than the
    regular stuff. Do you know why?

    The fets are shipped very flat; extrusions aren't. If the heat sink,
    or in our case the copper spreaders, are machined flat, the gap and
    gease can squish down below 100 micro-inches.

    Once you fix the gap problem, the big problem becomes the spreading
    thermal resistance of the aluminum itself. Extrudable aluminum alloys
    don't conduct heat nearly as well as textbook "aluminum" numbers.

    Hence the machined flat copper heat speaders. There are some
    machinable copper alloys that conduct heat almost as well as pure
    copper.

    All the above was confirmed by experiment. We sold a lot of gradient
    drivers and they were reliable.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Mon Jun 29 12:55:23 2026
    From Newsgroup: sci.electronics.design

    On Sun, 28 Jun 2026 16:45:47 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 27/06/2026 6:24 am, john larkin wrote:
    On Sun, 21 Jun 2026 08:03:16 -0700, john larkin <jl@glen--canyon.com>
    wrote:


    Take a look at the data sheet

    https://www.digikey.com/en/products/detail/infineon-technologies/IPD180N10N3GATMA1/6599595

    specifically fig 3, the SOAR curve.

    The "limited by on-state resistance" line is about 40 mohms, but the
    typical Rds-on value is 15.

    The 10 millisecond line hits 1 amp and 30 volts, which is 30 watts.
    But the part is rated for 71 watts.

    I wonder what D = 0 means.

    I guess I'll blow some up and see what they can really do.




    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    Here's my test board.

    https://www.dropbox.com/scl/fi/n551gftz44pry60gdg8u6/X134_thick_films.jpg?rlkey=r0dk16qms33sk8rgrgtsvz7fv&raw=1

    There are two circuits, each a fet and a 1-ohm 35 watt Bourns
    thickfilm resistor. I pulsed it at 60 volts, 2 usec, 250 Hz and both
    resistors failed after a couple of days. Fets are fine.

    That's only 1.8 watts per resistor. Well, 3600 watts peak if you want
    to get technical.

    Thickfilms don't like big pulses.

    Nothing likes big pulses. With short pulses all the power dissipated in
    the resistor stays in the resistive element (a least for a few
    microseconds) and the question is how hot can you let the resistive
    element get before it expands enough to exceed the local elastic limit.

    We're thinking that nichrome wire would be pretty tough, namely a
    wirewould resistor. I'm testing some now and they seem fine.

    Next we'll need a tiny fan.

    The microstructure of thickfilms seems to make them vulnerable to
    progressive damage from short high-power pulses. They seem to grow
    surface cracks over time, especially near laser trims that cause
    current crowding. I saw that during my RF attenuator experiments too,
    9KW pulses.



    Thick films have a more massive resistive element than thin film
    resistors, but it is still a film. The aim is to have enough resistor
    area that none of it gets hot enough to get stressed to the point of >irreversible mechanical movement. Putting in four equal value resistors
    as two parallel pairs in series would get you started. You could stack
    them on top of one another (if your rep rate was low enough). The sky is
    the limit.

    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From JM@sunaecoNoChoppedPork@gmail.com to sci.electronics.design on Tue Jun 30 02:38:37 2026
    From Newsgroup: sci.electronics.design

    On Mon, 29 Jun 2026 12:55:23 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    We're thinking that nichrome wire would be pretty tough, namely a
    wirewould resistor. I'm testing some now and they seem fine.

    Next we'll need a tiny fan.

    The microstructure of thickfilms seems to make them vulnerable to
    progressive damage from short high-power pulses. They seem to grow
    surface cracks over time, especially near laser trims that cause
    current crowding. I saw that during my RF attenuator experiments too,
    9KW pulses.

    For 2us pulses?

    What is your long term accuracy requirements?

    I would have thought carbon MELFs would have been fine. And cheaper.
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Tue Jun 30 16:32:34 2026
    From Newsgroup: sci.electronics.design

    On 30/06/2026 12:56 am, john larkin wrote:
    On Mon, 29 Jun 2026 15:56:33 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 27/06/2026 4:50 am, john larkin wrote:
    On Thu, 25 Jun 2026 14:04:18 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 25/06/2026 5:11 am, john larkin wrote:
    On Thu, 25 Jun 2026 02:12:01 +1000, Bill Sloman <bill.sloman@ieee.org> >>>>> wrote:

    On 25/06/2026 1:37 am, john larkin wrote:
    On Wed, 24 Jun 2026 15:27:09 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Wed, 24 Jun 2026 07:17:18 -0700, john larkin <jl@glen--canyon.com> >>>>>>>> wrote:

    On Tue, 23 Jun 2026 05:57:12 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Mon, 22 Jun 2026 08:17:41 -0700, john larkin <jl@glen--canyon.com>
    wrote:



    I wonder why they did the SOAR graph with 6 volts on the gate. >>>>>>>>>>>

    Where does it say they did? The headline Rds value is given at a Tj >>>>>>>>>> of 25 C. The SOA graph is with the junction(s) at max working temp. >>>>>>>>>>
    There is nothing wrong with the graph.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    The title of the SOAR graph clearly says Tc=25c.

    That is the case temperature. The whole point of the SOA graph is to >>>>>>>> provide an indication of where parts of the die reach the maximum >>>>>>>> operating temperature.


    Rds-on is typ 15 mohms, as shown in fig 6. The "limited by on-state >>>>>>>>
    At a die teperature of 25 C.

    What do you expect the die temp to be at 25c case temp and 0.25 watts >>>>>>> dissipation?

    Read the data sheet.

    resistance" line is 40m all the way from 0.25 watts to 1 KW. >>>>>>>>>
    I'll just blow some up and see what they actually do.


    And how do you think Infineon measure the SOA?

    Read the thermal instability paper by Berglio and Spirito.


    When we tested a lot of big fets for our NMR drivers, we developed a >>>>>>> different thermal model. It worked fine.

    Lots of different models work adequately.

    <snipped uninformative advertising.>

    Clamp mounted fets don't have a mounting screw hole, so there's more >>>>>>> room for silicon. Note: no insulators.

    Why should we pay attention to the presence or absence of insulators? >>>>>>
    Most FETs have lots of exposed metal so you can connect to gate, source >>>>>> and drain. The gate connection doesn't have to carry a lot of current >>>>>> except when the device is being turned on and off.

    Insulators separate conductors that are carrying different currents, so >>>>>> they are inevitable - your "Note: no insulators" is nonsense on the face >>>>>> of it. You do need to learn to say what you mean, at least when you are >>>>>> pretending to say something informative.

    The thermal resistance of the insulators on that amp is exactly zero. >>>>
    What you should have said was that the thermal resistance of the
    electrical insulation between the FETs and the heat sinks on that amp is >>>> exactly zero because ...

    Because there are no insulators. The 16 p-channel fets and 16
    n-channel fets are hard-clamped to the heat sink, which is the amp
    output node.


    The fets are clamped onto copper bars, which spread the heat into the >>>>> aluminum heat sink.

    Though it is "an" aluminium heat sink. There are bound to be others in >>>> the immediate vicinity.

    Not in my box.

    Minimalist.

    It's sort of irrelevant, because because the thermal interfaces between >>>> the FETs and the eventual aluminium heatsinks are each contributing
    their own small temperature rise along the thermal path.

    The copper heat spreaders were machined very flat. Aluminum extrusions
    are typically not especially flat, so one can get serious air gaps
    against a big fet. The fets are very flat themselves.

    Hold a big fet against a commercial aluminum heat sink and peek at it
    edgewise. You can usually see light through the gap.

    That's why people put zinc-oxide loaded silicone grease between
    components and heat sinks. It's not as conductive as metal, but it's a
    lot more conductive than air. It is also called "thermal contact
    compound" and 'heat sink grease" for the benefit of people like you.

    A couple of mils gap of filled silicone grease will seriously increase
    theta and junction temperature. We know because we measured it. The
    best grease is still a rotten heat conductor.

    But still a whole lot better than air.>
    We even tried diamond-filled grease. It's not much better than the
    regular stuff. Do you know why?

    You'd need very regular bits of diamonds to make a difference

    https://en.wikipedia.org/wiki/Space-filling_polyhedron

    and they wouldn't pack tightly enough to do much good without help.

    The fets are shipped very flat; extrusions aren't. If the heat sink,
    or in our case the copper spreaders, are machined flat, the gap and
    grease can squish down below 100 micro-inches.

    Once you fix the gap problem, the big problem becomes the spreading
    thermal resistance of the aluminum itself. Extrudable aluminum alloys
    don't conduct heat nearly as well as textbook "aluminum" numbers.

    Hence the machined flat copper heat speaders. There are some
    machinable copper alloys that conduct heat almost as well as pure
    copper.

    All the above was confirmed by experiment. We sold a lot of gradient
    drivers and they were reliable.

    The two statements aren't necessarily related. Badly constructed
    experiments can mislead potential customers. You obviously produced
    adequate gradient drivers. This makes them adequately designed.
    Optimisation requires a fairly deep understanding of what you are doing,
    and it's rarely worth expending that much effort for a relatively small market. The last time I was in hospital - for just two days - I was
    scanned a couple of times, so the market may be growing. If you aren't
    still selling gradient drivers, maybe someone else put in the extra effort.
    --
    Bill Sloman, Sydney

    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Tue Jun 30 16:53:49 2026
    From Newsgroup: sci.electronics.design

    On 30/06/2026 11:38 am, JM wrote:
    On Mon, 29 Jun 2026 12:55:23 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    We're thinking that nichrome wire would be pretty tough, namely a
    wirewould resistor. I'm testing some now and they seem fine.

    But inductive. There are non-inductive winding schemes, but they tend to
    be more less-inductive than non-inductive.

    Next we'll need a tiny fan.

    The microstructure of thickfilms seems to make them vulnerable to
    progressive damage from short high-power pulses. They seem to grow
    surface cracks over time, especially near laser trims that cause
    current crowding. I saw that during my RF attenuator experiments too,
    9KW pulses.

    For 2us pulses?

    What is your long term accuracy requirements?

    I would have thought carbon MELFs would have been fine. And cheaper.

    Carbon resistors have a negative temperature coefficient of resistance,
    and if you drive them sufficiently hard, you concentrate the current
    into hot channels.

    You can't use them in intrinsically safe designs for that reason. Early
    on one Colin Hunter, who had sat on the intrinsic safety committee,
    showed us a demonstration set-up up that put 1A through a 10k 600mW film resistor for a few minutes. It still measure 10k afterwards, but there
    was a narrow dark line on the colour bands where the hot channel had formed.

    You can form the hot channels very quickly - Colin Hunter's
    demonstration depended on that. The core of a hot channel is a very
    narrow path indeed and doesn't have much thermal mass.

    There's a upper limit on the current you can put through an NTC
    thermistor for exactly the same reason, though the problem doesn't show
    up as a hot channel but rather as an instability of resistance as the
    various possible current paths change resistance as the different
    regions within the thermistor warm up differently.
    --
    Bill Sloman, Sydney
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From liz@liz@poppyrecords.invalid.invalid (Liz Tuddenham) to sci.electronics.design on Tue Jun 30 09:04:36 2026
    From Newsgroup: sci.electronics.design

    john larkin <jl@glen--canyon.com> wrote:

    [...]
    Once you fix the gap problem, the big problem becomes the spreading
    thermal resistance of the aluminum itself. Extrudable aluminum alloys
    don't conduct heat nearly as well as textbook "aluminum" numbers.

    Hence the machined flat copper heat speaders.

    Would it be better to anneal the copper after machining, so as to
    relieve the stresses and make it more malleable? It would then flow
    and conform to the surface of the devices even better than just a
    machined surface.
    --
    ~ Liz Tuddenham ~
    (Remove the ".invalid"s and add ".co.uk" to reply)
    www.poppyrecords.co.uk
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From John R Walliker@jrwalliker@gmail.com to sci.electronics.design on Tue Jun 30 10:51:57 2026
    From Newsgroup: sci.electronics.design

    On 30/06/2026 09:04, Liz Tuddenham wrote:
    john larkin <jl@glen--canyon.com> wrote:

    [...]
    Once you fix the gap problem, the big problem becomes the spreading
    thermal resistance of the aluminum itself. Extrudable aluminum alloys
    don't conduct heat nearly as well as textbook "aluminum" numbers.

    Hence the machined flat copper heat speaders.

    Would it be better to anneal the copper after machining, so as to
    relieve the stresses and make it more malleable? It would then flow
    and conform to the surface of the devices even better than just a
    machined surface.

    For the ultimate thermal contact, machine the surface flat and then
    interpose a thin layer of pure gold between the copper heat
    spreader and the copper base of the transistor. Heating this under
    pressure will create a diffusion weld. The pressure could come from
    the mounting clips. The gold could be electroplated so as to avoid
    having to handle delicate gold leaf. Avoid using the type of gold
    used for pcb edge contacts as this contains a small amount of
    nickel or cobalt to harden it. It might be necessary to strip off
    the tin plating from the transistor heat sink tab for this to work
    properly.
    Back in the real world, simply soldering the transistors onto the
    copper heat spreader might be almost as effective.
    John

    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Tue Jun 30 07:22:13 2026
    From Newsgroup: sci.electronics.design

    On Tue, 30 Jun 2026 16:53:49 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 30/06/2026 11:38 am, JM wrote:
    On Mon, 29 Jun 2026 12:55:23 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    We're thinking that nichrome wire would be pretty tough, namely a
    wirewould resistor. I'm testing some now and they seem fine.

    But inductive. There are non-inductive winding schemes, but they tend to
    be more less-inductive than non-inductive.

    The 1-ohm 5-watt surface mount part that I'm testing measures 220 nH,
    and I'll use two, essentially in parallel. That's OK for my laser
    driver.

    In another product I put two inductors nearby, which doubles the net inductance. If I flip the direction of one, it will reduce inductance.



    Next we'll need a tiny fan.

    The microstructure of thickfilms seems to make them vulnerable to
    progressive damage from short high-power pulses. They seem to grow
    surface cracks over time, especially near laser trims that cause
    current crowding. I saw that during my RF attenuator experiments too,
    9KW pulses.

    For 2us pulses?

    What is your long term accuracy requirements?

    I would have thought carbon MELFs would have been fine. And cheaper.

    Carbon resistors have a negative temperature coefficient of resistance,
    and if you drive them sufficiently hard, you concentrate the current
    into hot channels.

    You can't use them in intrinsically safe designs for that reason. Early
    on one Colin Hunter, who had sat on the intrinsic safety committee,
    showed us a demonstration set-up up that put 1A through a 10k 600mW film >resistor for a few minutes. It still measure 10k afterwards, but there
    was a narrow dark line on the colour bands where the hot channel had formed.

    You can form the hot channels very quickly - Colin Hunter's
    demonstration depended on that. The core of a hot channel is a very
    narrow path indeed and doesn't have much thermal mass.

    There's a upper limit on the current you can put through an NTC
    thermistor for exactly the same reason, though the problem doesn't show
    up as a hot channel but rather as an instability of resistance as the >various possible current paths change resistance as the different
    regions within the thermistor warm up differently.

    Right. I expect that any material with an amorphous film element will
    be damaged by big power pulses.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Wed Jul 1 00:30:45 2026
    From Newsgroup: sci.electronics.design

    On 30/06/2026 7:51 pm, John R Walliker wrote:
    On 30/06/2026 09:04, Liz Tuddenham wrote:
    john larkin <jl@glen--canyon.com> wrote:

    [...]
    Once you fix the gap problem, the big problem becomes the spreading
    thermal resistance of the aluminum itself. Extrudable aluminum alloys
    don't conduct heat nearly as well as textbook "aluminum" numbers.

    Hence the machined flat copper heat speaders.

    Would it be better to anneal the copper after machining, so as to
    relieve the stresses and make it more malleable?-a It would then-a flow
    and conform to the surface of the devices even better than just a
    machined surface.

    For the ultimate thermal contact, machine the surface flat and then
    interpose a thin layer of pure gold between the copper heat
    spreader and the copper base of the transistor.-a Heating this under
    pressure will create a diffusion weld. The pressure could come from
    the mounting clips.-a The gold could be electroplated so as to avoid
    having to handle delicate gold leaf.-a Avoid using the type of gold
    used for pcb edge contacts as this contains a small amount of
    nickel or cobalt to harden it.-a It might be necessary to strip off
    the tin plating from the transistor heat sink tab for this to work
    properly.
    Back in the real world, simply soldering the transistors onto the
    copper heat spreader might be almost as effective.

    It might also effectively wreck the transistors.

    Transistors are made by forming semiconducting junction by doping the
    silicon surface. Make the device hot enough for long enough and the
    dopants move around.

    Soldering surface mount components onto a printed circuit requires you
    to set up a thermal profile that guarantees that the active components
    aren't too hot for too long.
    --
    Bill Sloman, Sydney

    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Tue Jun 30 08:53:28 2026
    From Newsgroup: sci.electronics.design

    On Tue, 30 Jun 2026 07:22:13 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    On Tue, 30 Jun 2026 16:53:49 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 30/06/2026 11:38 am, JM wrote:
    On Mon, 29 Jun 2026 12:55:23 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    We're thinking that nichrome wire would be pretty tough, namely a
    wirewould resistor. I'm testing some now and they seem fine.

    But inductive. There are non-inductive winding schemes, but they tend to >>be more less-inductive than non-inductive.

    The 1-ohm 5-watt surface mount part that I'm testing measures 220 nH,
    and I'll use two, essentially in parallel. That's OK for my laser
    driver.

    In another product I put two inductors nearby, which doubles the net >inductance. If I flip the direction of one, it will reduce inductance.



    Next we'll need a tiny fan.

    The microstructure of thickfilms seems to make them vulnerable to
    progressive damage from short high-power pulses. They seem to grow
    surface cracks over time, especially near laser trims that cause
    current crowding. I saw that during my RF attenuator experiments too,
    9KW pulses.

    For 2us pulses?

    What is your long term accuracy requirements?

    I would have thought carbon MELFs would have been fine. And cheaper.

    Carbon resistors have a negative temperature coefficient of resistance, >>and if you drive them sufficiently hard, you concentrate the current
    into hot channels.

    You can't use them in intrinsically safe designs for that reason. Early
    on one Colin Hunter, who had sat on the intrinsic safety committee,
    showed us a demonstration set-up up that put 1A through a 10k 600mW film >>resistor for a few minutes. It still measure 10k afterwards, but there
    was a narrow dark line on the colour bands where the hot channel had formed. >>
    You can form the hot channels very quickly - Colin Hunter's
    demonstration depended on that. The core of a hot channel is a very
    narrow path indeed and doesn't have much thermal mass.

    There's a upper limit on the current you can put through an NTC
    thermistor for exactly the same reason, though the problem doesn't show
    up as a hot channel but rather as an instability of resistance as the >>various possible current paths change resistance as the different
    regions within the thermistor warm up differently.

    Right. I expect that any material with an amorphous film element will
    be damaged by big power pulses.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    This is cool,

    https://www.digikey.com/en/products/detail/ohmite/WHE1R0FET/16838861


    1 ohm 1% 5 watts < 1 nH 32 cents



    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From John R Walliker@jrwalliker@gmail.com to sci.electronics.design on Tue Jun 30 17:19:08 2026
    From Newsgroup: sci.electronics.design

    On 30/06/2026 15:30, Bill Sloman wrote:
    On 30/06/2026 7:51 pm, John R Walliker wrote:
    On 30/06/2026 09:04, Liz Tuddenham wrote:
    john larkin <jl@glen--canyon.com> wrote:

    [...]
    Once you fix the gap problem, the big problem becomes the spreading
    thermal resistance of the aluminum itself. Extrudable aluminum alloys
    don't conduct heat nearly as well as textbook "aluminum" numbers.

    Hence the machined flat copper heat speaders.

    Would it be better to anneal the copper after machining, so as to
    relieve the stresses and make it more malleable?-a It would then-a flow
    and conform to the surface of the devices even better than just a
    machined surface.

    For the ultimate thermal contact, machine the surface flat and then
    interpose a thin layer of pure gold between the copper heat
    spreader and the copper base of the transistor.-a Heating this under
    pressure will create a diffusion weld. The pressure could come from
    the mounting clips.-a The gold could be electroplated so as to avoid
    having to handle delicate gold leaf.-a Avoid using the type of gold
    used for pcb edge contacts as this contains a small amount of
    nickel or cobalt to harden it.-a It might be necessary to strip off
    the tin plating from the transistor heat sink tab for this to work
    properly.
    Back in the real world, simply soldering the transistors onto the
    copper heat spreader might be almost as effective.

    It might also effectively wreck the transistors.

    Transistors are made by forming semiconducting junction by doping the silicon surface. Make the device hot enough for long enough and the
    dopants move around.

    Soldering surface mount components onto a printed circuit requires you
    to set up a thermal profile that guarantees that the active components aren't too hot for too long.

    True, but it is usually the plastic encapsulation that fails first
    (except for extreme overloads).


    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Tue Jun 30 11:24:35 2026
    From Newsgroup: sci.electronics.design

    On Tue, 30 Jun 2026 16:32:34 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 30/06/2026 12:56 am, john larkin wrote:
    On Mon, 29 Jun 2026 15:56:33 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 27/06/2026 4:50 am, john larkin wrote:
    On Thu, 25 Jun 2026 14:04:18 +1000, Bill Sloman <bill.sloman@ieee.org> >>>> wrote:

    On 25/06/2026 5:11 am, john larkin wrote:
    On Thu, 25 Jun 2026 02:12:01 +1000, Bill Sloman <bill.sloman@ieee.org> >>>>>> wrote:

    On 25/06/2026 1:37 am, john larkin wrote:
    On Wed, 24 Jun 2026 15:27:09 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Wed, 24 Jun 2026 07:17:18 -0700, john larkin <jl@glen--canyon.com> >>>>>>>>> wrote:

    On Tue, 23 Jun 2026 05:57:12 +0100, JM
    <sunaecoNoChoppedPork@gmail.com> wrote:

    On Mon, 22 Jun 2026 08:17:41 -0700, john larkin <jl@glen--canyon.com>
    wrote:



    I wonder why they did the SOAR graph with 6 volts on the gate. >>>>>>>>>>>>

    Where does it say they did? The headline Rds value is given at a Tj
    of 25 C. The SOA graph is with the junction(s) at max working temp.

    There is nothing wrong with the graph.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    The title of the SOAR graph clearly says Tc=25c.

    That is the case temperature. The whole point of the SOA graph is to >>>>>>>>> provide an indication of where parts of the die reach the maximum >>>>>>>>> operating temperature.


    Rds-on is typ 15 mohms, as shown in fig 6. The "limited by on-state >>>>>>>>>
    At a die teperature of 25 C.

    What do you expect the die temp to be at 25c case temp and 0.25 watts >>>>>>>> dissipation?

    Read the data sheet.

    resistance" line is 40m all the way from 0.25 watts to 1 KW. >>>>>>>>>>
    I'll just blow some up and see what they actually do.


    And how do you think Infineon measure the SOA?

    Read the thermal instability paper by Berglio and Spirito.


    When we tested a lot of big fets for our NMR drivers, we developed a >>>>>>>> different thermal model. It worked fine.

    Lots of different models work adequately.

    <snipped uninformative advertising.>

    Clamp mounted fets don't have a mounting screw hole, so there's more >>>>>>>> room for silicon. Note: no insulators.

    Why should we pay attention to the presence or absence of insulators? >>>>>>>
    Most FETs have lots of exposed metal so you can connect to gate, source >>>>>>> and drain. The gate connection doesn't have to carry a lot of current >>>>>>> except when the device is being turned on and off.

    Insulators separate conductors that are carrying different currents, so >>>>>>> they are inevitable - your "Note: no insulators" is nonsense on the face
    of it. You do need to learn to say what you mean, at least when you are >>>>>>> pretending to say something informative.

    The thermal resistance of the insulators on that amp is exactly zero. >>>>>
    What you should have said was that the thermal resistance of the
    electrical insulation between the FETs and the heat sinks on that amp is >>>>> exactly zero because ...

    Because there are no insulators. The 16 p-channel fets and 16
    n-channel fets are hard-clamped to the heat sink, which is the amp
    output node.


    The fets are clamped onto copper bars, which spread the heat into the >>>>>> aluminum heat sink.

    Though it is "an" aluminium heat sink. There are bound to be others in >>>>> the immediate vicinity.

    Not in my box.

    Minimalist.

    It's sort of irrelevant, because because the thermal interfaces between >>>>> the FETs and the eventual aluminium heatsinks are each contributing
    their own small temperature rise along the thermal path.

    The copper heat spreaders were machined very flat. Aluminum extrusions >>>> are typically not especially flat, so one can get serious air gaps
    against a big fet. The fets are very flat themselves.

    Hold a big fet against a commercial aluminum heat sink and peek at it
    edgewise. You can usually see light through the gap.

    That's why people put zinc-oxide loaded silicone grease between
    components and heat sinks. It's not as conductive as metal, but it's a
    lot more conductive than air. It is also called "thermal contact
    compound" and 'heat sink grease" for the benefit of people like you.

    A couple of mils gap of filled silicone grease will seriously increase
    theta and junction temperature. We know because we measured it. The
    best grease is still a rotten heat conductor.

    But still a whole lot better than air.>
    We even tried diamond-filled grease. It's not much better than the
    regular stuff. Do you know why?

    You'd need very regular bits of diamonds to make a difference

    https://en.wikipedia.org/wiki/Space-filling_polyhedron

    and they wouldn't pack tightly enough to do much good without help.

    The fets are shipped very flat; extrusions aren't. If the heat sink,
    or in our case the copper spreaders, are machined flat, the gap and
    grease can squish down below 100 micro-inches.

    Once you fix the gap problem, the big problem becomes the spreading
    thermal resistance of the aluminum itself. Extrudable aluminum alloys
    don't conduct heat nearly as well as textbook "aluminum" numbers.

    Hence the machined flat copper heat speaders. There are some
    machinable copper alloys that conduct heat almost as well as pure
    copper.

    All the above was confirmed by experiment. We sold a lot of gradient
    drivers and they were reliable.

    The two statements aren't necessarily related. Badly constructed
    experiments can mislead potential customers. You obviously produced
    adequate gradient drivers. This makes them adequately designed.
    Optimisation requires a fairly deep understanding of what you are doing,
    and it's rarely worth expending that much effort for a relatively small >market. The last time I was in hospital - for just two days - I was
    scanned a couple of times, so the market may be growing. If you aren't
    still selling gradient drivers, maybe someone else put in the extra effort.

    Our gradient drivers were for analytical chemistry NMR, not for
    medical MRI. But some were actually used for micro-imaging.

    Agilent bought Varian and killed off the NMR division. Superconductive
    magnets are expensive and there are new techniques. Bruker still makes
    NMR systems.

    NMR was fun for a decade or so. But nowadays, things keep changing
    faster, so no company should bet the farm on one technology or one
    product line.



    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Jan Panteltje@alien@comet.invalid to sci.electronics.design on Wed Jul 1 05:19:10 2026
    From Newsgroup: sci.electronics.design

    john larkin <jl@glen--canyon.com>wrote:
    On Tue, 30 Jun 2026 07:22:13 -0700, john larkin <jl@glen--canyon.com>
    wrote:
    This is cool,

    https://www.digikey.com/en/products/detail/ohmite/WHE1R0FET/16838861


    1 ohm 1% 5 watts < 1 nH 32 cents

    It is wirewound,
    combined with local capacitance it may well resonate in the GHz range.
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Wed Jul 1 17:05:38 2026
    From Newsgroup: sci.electronics.design

    On 1/07/2026 12:22 am, john larkin wrote:
    On Tue, 30 Jun 2026 16:53:49 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 30/06/2026 11:38 am, JM wrote:
    On Mon, 29 Jun 2026 12:55:23 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    <snip>

    I would have thought carbon MELFs would have been fine. And cheaper.

    Carbon resistors have a negative temperature coefficient of resistance,
    and if you drive them sufficiently hard, you concentrate the current
    into hot channels.

    You can't use them in intrinsically safe designs for that reason. Early
    on one Colin Hunter, who had sat on the intrinsic safety committee,
    showed us a demonstration set-up up that put 1A through a 10k 600mW film
    resistor for a few minutes. It still measure 10k afterwards, but there
    was a narrow dark line on the colour bands where the hot channel had formed. >>
    You can form the hot channels very quickly - Colin Hunter's
    demonstration depended on that. The core of a hot channel is a very
    narrow path indeed and doesn't have much thermal mass.

    There's a upper limit on the current you can put through an NTC
    thermistor for exactly the same reason, though the problem doesn't show
    up as a hot channel but rather as an instability of resistance as the
    various possible current paths change resistance as the different
    regions within the thermistor warm up differently.

    Right. I expect that any material with an amorphous film element will
    be damaged by big power pulses.

    You missed the point. If the amorphous film element has negative
    temperature coefficient of resistance, it won't be damaged - it will
    just form a hot channel and let lots of current through without
    sustaining any permanent damage, though anything in series with it may
    not be as lucky. Once the hot channel cools down it will work just as it
    did before.
    --
    Bill Sloman, Sydney
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Wed Jul 1 03:48:15 2026
    From Newsgroup: sci.electronics.design

    On Wed, 01 Jul 2026 05:19:10 GMT, Jan Panteltje <alien@comet.invalid>
    wrote:

    john larkin <jl@glen--canyon.com>wrote:
    On Tue, 30 Jun 2026 07:22:13 -0700, john larkin <jl@glen--canyon.com> >>wrote:
    This is cool,

    https://www.digikey.com/en/products/detail/ohmite/WHE1R0FET/16838861


    1 ohm 1% 5 watts < 1 nH 32 cents

    It is wirewound,
    combined with local capacitance it may well resonate in the GHz range.

    Being 1 ohm and over an inch long, leads included, of course it will
    resonate somewhere in the GHz range. A paper clip will too.

    If I bend and kink the leads to space it a bit above my board, the
    loop will be ballpark 50 nH, dominating the circuit.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Wed Jul 1 03:50:40 2026
    From Newsgroup: sci.electronics.design

    On Wed, 1 Jul 2026 17:05:38 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 1/07/2026 12:22 am, john larkin wrote:
    On Tue, 30 Jun 2026 16:53:49 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 30/06/2026 11:38 am, JM wrote:
    On Mon, 29 Jun 2026 12:55:23 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    <snip>

    I would have thought carbon MELFs would have been fine. And cheaper.

    Carbon resistors have a negative temperature coefficient of resistance,
    and if you drive them sufficiently hard, you concentrate the current
    into hot channels.

    You can't use them in intrinsically safe designs for that reason. Early
    on one Colin Hunter, who had sat on the intrinsic safety committee,
    showed us a demonstration set-up up that put 1A through a 10k 600mW film >>> resistor for a few minutes. It still measure 10k afterwards, but there
    was a narrow dark line on the colour bands where the hot channel had formed.

    You can form the hot channels very quickly - Colin Hunter's
    demonstration depended on that. The core of a hot channel is a very
    narrow path indeed and doesn't have much thermal mass.

    There's a upper limit on the current you can put through an NTC
    thermistor for exactly the same reason, though the problem doesn't show
    up as a hot channel but rather as an instability of resistance as the
    various possible current paths change resistance as the different
    regions within the thermistor warm up differently.

    Right. I expect that any material with an amorphous film element will
    be damaged by big power pulses.

    You missed the point. If the amorphous film element has negative
    temperature coefficient of resistance, it won't be damaged - it will
    just form a hot channel and let lots of current through without
    sustaining any permanent damage, though anything in series with it may
    not be as lucky. Once the hot channel cools down it will work just as it
    did before.

    Multiple experiments consistently disagree.

    Try it.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Wed Jul 1 21:41:30 2026
    From Newsgroup: sci.electronics.design

    On 1/07/2026 8:50 pm, john larkin wrote:
    On Wed, 1 Jul 2026 17:05:38 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 1/07/2026 12:22 am, john larkin wrote:
    On Tue, 30 Jun 2026 16:53:49 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 30/06/2026 11:38 am, JM wrote:
    On Mon, 29 Jun 2026 12:55:23 -0700, john larkin <jl@glen--canyon.com> >>>>> wrote:

    <snip>

    I would have thought carbon MELFs would have been fine. And cheaper. >>>>
    Carbon resistors have a negative temperature coefficient of resistance, >>>> and if you drive them sufficiently hard, you concentrate the current
    into hot channels.

    You can't use them in intrinsically safe designs for that reason. Early >>>> on one Colin Hunter, who had sat on the intrinsic safety committee,
    showed us a demonstration set-up up that put 1A through a 10k 600mW film >>>> resistor for a few minutes. It still measure 10k afterwards, but there >>>> was a narrow dark line on the colour bands where the hot channel had formed.

    You can form the hot channels very quickly - Colin Hunter's
    demonstration depended on that. The core of a hot channel is a very
    narrow path indeed and doesn't have much thermal mass.

    There's a upper limit on the current you can put through an NTC
    thermistor for exactly the same reason, though the problem doesn't show >>>> up as a hot channel but rather as an instability of resistance as the
    various possible current paths change resistance as the different
    regions within the thermistor warm up differently.

    Right. I expect that any material with an amorphous film element will
    be damaged by big power pulses.

    You missed the point. If the amorphous film element has negative
    temperature coefficient of resistance, it won't be damaged - it will
    just form a hot channel and let lots of current through without
    sustaining any permanent damage, though anything in series with it may
    not be as lucky. Once the hot channel cools down it will work just as it
    did before.

    Multiple experiments consistently disagree.

    Try it.

    The experiment in about 1975 that I witnessed did not destroy the carbon
    film resistor. It was carefully designed to show how hot channels
    worked. A less expert experimenter might not have got the same result,
    and a less receptive audience might not have understood what was being demonstrated.
    --
    Bill Sloman, Sydney
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From legg@legg@nospam.magma.ca to sci.electronics.design on Wed Jul 1 10:37:16 2026
    From Newsgroup: sci.electronics.design

    On Mon, 29 Jun 2026 07:56:28 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    <snip>
    That's why people put zinc-oxide loaded silicone grease between
    components and heat sinks. It's not as conductive as metal, but it's a
    lot more conductive than air. It is also called "thermal contact
    compound" and 'heat sink grease" for the benefit of people like you.

    A couple of mils gap of filled silicone gease will seriously increase
    theta and junction temperature. We know because we measured it. The
    best grease is still a rotten heat conductor.

    We even tried diamond-filled grease. It's not much better than the
    regular stuff. Do you know why?

    The fets are shipped very flat; extrusions aren't. If the heat sink,
    or in our case the copper spreaders, are machined flat, the gap and
    gease can squish down below 100 micro-inches.

    Once you fix the gap problem, the big problem becomes the spreading
    thermal resistance of the aluminum itself. Extrudable aluminum alloys
    don't conduct heat nearly as well as textbook "aluminum" numbers.

    Hence the machined flat copper heat speaders. There are some
    machinable copper alloys that conduct heat almost as well as pure
    copper.

    All the above was confirmed by experiment. We sold a lot of gradient
    drivers and they were reliable.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    Sounds like you're not insulating the heat source.

    If so, then a soft copper foil introduced between the
    device and an aluminum spreader works pretty well as
    a gap filler and a conductive interface.

    RL
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Buzz McCool@buzz_mccool@yahoo.com to sci.electronics.design on Wed Jul 1 09:48:33 2026
    From Newsgroup: sci.electronics.design

    On 6/23/2026 8:20 AM, john larkin wrote:
    ... Lots of
    complex stuff full of avalanche transistors, varicaps, SRDs, DSRDs,
    SiC fets, transmission lines. Yes, fun stuff.

    https://www.dropbox.com/scl/fi/2uqqmt4ag4up7jsl7u7yu/s-l1600-1.jpg?rlkey=udsbfvyp2bzzpgfkyvtv58eyy&raw=1

    But not very manufacturable.

    Curious to know if these boxes are rated by a safety agency? (TUV, CSA, UL, etc.)

    I see the CSA logo on the AC power entry module, but don't know if the whole box
    itself needs approval. One company I worked for had a safety engineering
    group that I could never pin down to give me an answer what the rules were.

    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Wed Jul 1 10:10:53 2026
    From Newsgroup: sci.electronics.design

    On Wed, 1 Jul 2026 09:48:33 -0700, Buzz McCool <buzz_mccool@yahoo.com>
    wrote:

    On 6/23/2026 8:20 AM, john larkin wrote:
    ... Lots of
    complex stuff full of avalanche transistors, varicaps, SRDs, DSRDs,
    SiC fets, transmission lines. Yes, fun stuff.

    https://www.dropbox.com/scl/fi/2uqqmt4ag4up7jsl7u7yu/s-l1600-1.jpg?rlkey=udsbfvyp2bzzpgfkyvtv58eyy&raw=1

    But not very manufacturable.

    Curious to know if these boxes are rated by a safety agency? (TUV, CSA, UL, etc.)

    I see the CSA logo on the AC power entry module, but don't know if the whole box
    itself needs approval. One company I worked for had a safety engineering >group that I could never pin down to give me an answer what the rules were.

    Look at the AC wiring! There's no way it complies with UL or CE
    standards.

    And there are hints of a single-point grounding scheme, even worse.

    We prefer, when we can, to run our products from 24 VDC, from a wall
    wart or have the customer supply DC power. That helps a lot.




    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Wed Jul 1 10:18:51 2026
    From Newsgroup: sci.electronics.design

    On Wed, 01 Jul 2026 10:37:16 -0400, legg <legg@nospam.magma.ca> wrote:

    On Mon, 29 Jun 2026 07:56:28 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    <snip>
    That's why people put zinc-oxide loaded silicone grease between >>>components and heat sinks. It's not as conductive as metal, but it's a >>>lot more conductive than air. It is also called "thermal contact >>>compound" and 'heat sink grease" for the benefit of people like you.

    A couple of mils gap of filled silicone gease will seriously increase
    theta and junction temperature. We know because we measured it. The
    best grease is still a rotten heat conductor.

    We even tried diamond-filled grease. It's not much better than the
    regular stuff. Do you know why?

    The fets are shipped very flat; extrusions aren't. If the heat sink,
    or in our case the copper spreaders, are machined flat, the gap and
    gease can squish down below 100 micro-inches.

    Once you fix the gap problem, the big problem becomes the spreading
    thermal resistance of the aluminum itself. Extrudable aluminum alloys
    don't conduct heat nearly as well as textbook "aluminum" numbers.

    Hence the machined flat copper heat speaders. There are some
    machinable copper alloys that conduct heat almost as well as pure
    copper.

    All the above was confirmed by experiment. We sold a lot of gradient >>drivers and they were reliable.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics

    Sounds like you're not insulating the heat source.

    ?????


    If so, then a soft copper foil introduced between the
    device and an aluminum spreader works pretty well as
    a gap filler and a conductive interface.

    RL

    Only if it flows enough to fill the gaps. That's unlikely with copper.

    The best gap filler scheme is to have no gap.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Wed Jul 1 10:25:58 2026
    From Newsgroup: sci.electronics.design

    On Wed, 1 Jul 2026 21:41:30 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 1/07/2026 8:50 pm, john larkin wrote:
    On Wed, 1 Jul 2026 17:05:38 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 1/07/2026 12:22 am, john larkin wrote:
    On Tue, 30 Jun 2026 16:53:49 +1000, Bill Sloman <bill.sloman@ieee.org> >>>> wrote:

    On 30/06/2026 11:38 am, JM wrote:
    On Mon, 29 Jun 2026 12:55:23 -0700, john larkin <jl@glen--canyon.com> >>>>>> wrote:

    <snip>

    I would have thought carbon MELFs would have been fine. And cheaper. >>>>>
    Carbon resistors have a negative temperature coefficient of resistance, >>>>> and if you drive them sufficiently hard, you concentrate the current >>>>> into hot channels.

    You can't use them in intrinsically safe designs for that reason. Early >>>>> on one Colin Hunter, who had sat on the intrinsic safety committee,
    showed us a demonstration set-up up that put 1A through a 10k 600mW film >>>>> resistor for a few minutes. It still measure 10k afterwards, but there >>>>> was a narrow dark line on the colour bands where the hot channel had formed.

    You can form the hot channels very quickly - Colin Hunter's
    demonstration depended on that. The core of a hot channel is a very
    narrow path indeed and doesn't have much thermal mass.

    There's a upper limit on the current you can put through an NTC
    thermistor for exactly the same reason, though the problem doesn't show >>>>> up as a hot channel but rather as an instability of resistance as the >>>>> various possible current paths change resistance as the different
    regions within the thermistor warm up differently.

    Right. I expect that any material with an amorphous film element will
    be damaged by big power pulses.

    You missed the point. If the amorphous film element has negative
    temperature coefficient of resistance, it won't be damaged - it will
    just form a hot channel and let lots of current through without
    sustaining any permanent damage, though anything in series with it may
    not be as lucky. Once the hot channel cools down it will work just as it >>> did before.

    Multiple experiments consistently disagree.

    Try it.

    The experiment in about 1975 that I witnessed did not destroy the carbon >film resistor. It was carefully designed to show how hot channels
    worked. A less expert experimenter might not have got the same result,
    and a less receptive audience might not have understood what was being >demonstrated.

    50-year old memories and droning insults are no substitute for recent experiments.

    My little 5-watt surface-mount wirewounds are doing fine, pulsing at
    60 amps, 3600 watts, 2 usec. That killed the Bourns 35 watt thickfilms overnight.


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From =?UTF-8?Q?Niocl=C3=A1s_P=C3=B3l_Caile=C3=A1n?= de Ghloucester@thanks-to@Taf.com to sci.electronics.design on Wed Jul 1 19:12:18 2026
    From Newsgroup: sci.electronics.design

    Buzz McCool <Buzz_McCool@Yahoo.com> wrote: |----------------------------------------------------------------------------| |"[. . .] One company I worked for had a safety engineering | |group that I could never pin down to give me an answer what the rules were."| |----------------------------------------------------------------------------|

    Rules must be consultable! I empathize.
    (S. HTTP://Gloucester.Insomnia247.NL/ fuer Kontaktdaten!)
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Bill Sloman@bill.sloman@ieee.org to sci.electronics.design on Thu Jul 2 16:43:49 2026
    From Newsgroup: sci.electronics.design

    On 2/07/2026 3:25 am, john larkin wrote:
    On Wed, 1 Jul 2026 21:41:30 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 1/07/2026 8:50 pm, john larkin wrote:
    On Wed, 1 Jul 2026 17:05:38 +1000, Bill Sloman <bill.sloman@ieee.org>
    wrote:

    On 1/07/2026 12:22 am, john larkin wrote:
    On Tue, 30 Jun 2026 16:53:49 +1000, Bill Sloman <bill.sloman@ieee.org> >>>>> wrote:

    On 30/06/2026 11:38 am, JM wrote:
    On Mon, 29 Jun 2026 12:55:23 -0700, john larkin <jl@glen--canyon.com> >>>>>>> wrote:

    <snip>

    I would have thought carbon MELFs would have been fine. And cheaper. >>>>>>
    Carbon resistors have a negative temperature coefficient of resistance, >>>>>> and if you drive them sufficiently hard, you concentrate the current >>>>>> into hot channels.

    You can't use them in intrinsically safe designs for that reason. Early >>>>>> on one Colin Hunter, who had sat on the intrinsic safety committee, >>>>>> showed us a demonstration set-up up that put 1A through a 10k 600mW film >>>>>> resistor for a few minutes. It still measure 10k afterwards, but there >>>>>> was a narrow dark line on the colour bands where the hot channel had formed.

    You can form the hot channels very quickly - Colin Hunter's
    demonstration depended on that. The core of a hot channel is a very >>>>>> narrow path indeed and doesn't have much thermal mass.

    There's a upper limit on the current you can put through an NTC
    thermistor for exactly the same reason, though the problem doesn't show >>>>>> up as a hot channel but rather as an instability of resistance as the >>>>>> various possible current paths change resistance as the different
    regions within the thermistor warm up differently.

    Right. I expect that any material with an amorphous film element will >>>>> be damaged by big power pulses.

    You missed the point. If the amorphous film element has negative
    temperature coefficient of resistance, it won't be damaged - it will
    just form a hot channel and let lots of current through without
    sustaining any permanent damage, though anything in series with it may >>>> not be as lucky. Once the hot channel cools down it will work just as it >>>> did before.

    Multiple experiments consistently disagree.

    Try it.

    The experiment in about 1975 that I witnessed did not destroy the carbon
    film resistor. It was carefully designed to show how hot channels
    worked. A less expert experimenter might not have got the same result,
    and a less receptive audience might not have understood what was being
    demonstrated.

    50-year old memories and droning insults are no substitute for recent experiments.

    A carefully constructed 50 year-old experiment is likely to be more informative than an "experiment" cobbled together by somebody who
    doesn't know enough about what he is doing.

    My little 5-watt surface-mount wirewounds are doing fine, pulsing at
    60 amps, 3600 watts, 2 usec. That killed the Bourns 35 watt thickfilms overnight.

    Using a part in a way for which it wasn't designed is always a
    crap-shoot. Spreading load over a larger area of thick film might well
    have prevented long term degradation.
    --
    Bill Sloman, Sydney

    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From legg@legg@nospam.magma.ca to sci.electronics.design on Thu Jul 2 09:34:59 2026
    From Newsgroup: sci.electronics.design

    On Wed, 01 Jul 2026 10:18:51 -0700, john larkin <jl@glen--canyon.com>
    wrote:

    <snip>

    Sounds like you're not insulating the heat source.

    ?????

    . . . . otherwise you'd not be discussing device body and
    mounting surface roughness, alone.



    If so, then a soft copper foil introduced between the
    device and an aluminum spreader works pretty well as
    a gap filler and a conductive interface.

    RL

    Only if it flows enough to fill the gaps. That's unlikely with copper.

    It's measurable. Use soft thin copper.

    RL
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