• cam grinding -

    From Clare Snyder@clare@snyder.on.ca to rec.crafts.metalworking on Mon Jul 27 11:19:18 2026
    From Newsgroup: rec.crafts.metalworking

    I am working on my Briggs and Stratton Flyer project - now at the
    "motorwheel" stage. 5HP flathead 6:1 "winch engine" driving 20 inch
    wheel direct drive - engine lacks bottom end torque.
    I plan on advancing ONLY the intake valve closing event 14 crankshaft
    degrees and getting rid of the EZ Spin decompressor bump. (the bump is
    already gone - tried advancing the whole cam 14 degrees(one tooth on
    52 tooth cam gear) and it ran well but loses 14 degrees of the power
    stroke,( blowing it all out the exhaust) Inreased cyl filling from
    advanced IVC was more than cancelled out by the short power stroke.
    I plan on setting up the fremmel on the milling attachment of the
    Myford super 7, chucking the cam in the lathe chuck, with back gear
    locked, and manipulating the dremel with x,y, and z axis handwheels to
    rough it out then finish it with a diamond hone. I expect to lose
    about .015 to .020 lift from the original .233 and virtually double my
    600-1000 rpm torque. It should pretty much self limit at just under
    2500.
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  • From StanWeiss@srweiss1@comcast.net to rec.crafts.metalworking on Mon Jul 27 14:00:52 2026
    From Newsgroup: rec.crafts.metalworking

    On 7/27/2026 11:19 AM, Clare Snyder wrote:
    I am working on my Briggs and Stratton Flyer project - now at the "motorwheel" stage. 5HP flathead 6:1 "winch engine" driving 20 inch
    wheel direct drive - engine lacks bottom end torque.
    I plan on advancing ONLY the intake valve closing event 14 crankshaft
    degrees and getting rid of the EZ Spin decompressor bump. (the bump is already gone - tried advancing the whole cam 14 degrees(one tooth on
    52 tooth cam gear) and it ran well but loses 14 degrees of the power
    stroke,( blowing it all out the exhaust) Inreased cyl filling from
    advanced IVC was more than cancelled out by the short power stroke.
    I plan on setting up the fremmel on the milling attachment of the
    Myford super 7, chucking the cam in the lathe chuck, with back gear
    locked, and manipulating the dremel with x,y, and z axis handwheels to
    rough it out then finish it with a diamond hone. I expect to lose
    about .015 to .020 lift from the original .233 and virtually double my 600-1000 rpm torque. It should pretty much self limit at just under
    2500.


    Did you ever do a cranking compression test on the engine before and
    after cam phase changes?

    Stan
    --
    This email has been checked for viruses by Avast antivirus software. www.avast.com
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  • From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Mon Jul 27 12:52:43 2026
    From Newsgroup: rec.crafts.metalworking

    On 7/27/2026 8:19 AM, Clare Snyder wrote:
    I am working on my Briggs and Stratton Flyer project

    Something like that thing on Winky's Workshop?

    - now at the
    "motorwheel" stage. 5HP flathead 6:1 "winch engine" driving 20 inch
    wheel direct drive - engine lacks bottom end torque.
    CVT to an intermediate jack shaft really helps with that.

    I plan on advancing ONLY the intake valve closing event 14 crankshaft
    degrees and getting rid of the EZ Spin decompressor bump. (the bump is already gone - tried advancing the whole cam 14 degrees(one tooth on
    52 tooth cam gear) and it ran well but loses 14 degrees of the power
    stroke,( blowing it all out the exhaust) Inreased cyl filling from
    advanced IVC was more than cancelled out by the short power stroke.

    Generally you advance timing with an offset key (if it has a keyed
    balancer) giving you a degree or two. Much better than a sudden shift
    of 14.

    I plan on setting up the fremmel on the milling attachment of the
    Myford super 7, chucking the cam in the lathe chuck, with back gear
    locked, and manipulating the dremel with x,y, and z axis handwheels to
    rough it out then finish it with a diamond hone. I expect to lose
    about .015 to .020 lift from the original .233 and virtually double my 600-1000 rpm torque. It should pretty much self limit at just under
    2500.

    Generally they go the other way with those engines at the cost of engine
    life. MORE rpm, with more gas, more air, and a more open exhaust,
    elimination of the governor, and stronger valve springs. That is
    basically stage 1. Sometimes before upgrading engine internals they
    will mill the head for more compression. I've seen YouTube hotrodders
    do it on a sanding belt.

    Generally, instead of trying to build low end torque with a tiny engine
    they built horsepower, and increased the gear ratio and they launched at higher RPM.

    Some of the older early videos from guys like Red Beard's Garage and
    Cars and Cameras from when they were still doing it mostly for fun
    really do some interesting cheap mods on those small engines. Sure a
    top fuel mini dragster built around an alcohol fuel turbo charged
    predator 670 is entertaining, but I more enjoyed their older shorter
    videos where they took an EX21 with basic mods and stretched another 5-7
    mph out of it. If you must play with the 670 dropping one bonestock on
    an old Paughco Springer frame was more approachable and made it more interesting.

    For reference I've got a couple Manco Intruder II carts I bought for the
    kids years ago. Even with the Subaru Robin EX21 (6.5hp) they run a CVT
    to an intermediate jack shaft and then a tiny gear on the jack shaft to
    a giant gear on the drive axle and run only 16 inch tires. They do run turf/sand knobbies, so take off torque is important, but I think they
    are locking up at a much higher rpm than you are thinking.

    When I was a kid those who were lucky enough to have an old classic 5HP
    cart with a simple belt/lever friction clutch were running tiny tires.

    I'm not sure an RV cam (long dureation) translates significantly to a
    5HP engine, but I am more than happy to learn something. If you are
    thinking high lift CAM then that is more geared towards higher RPM power.

    I'm just talking. I didn't really analyze your post thoroughly.
    --
    Bob La Londe
    CNC Molds N Stuff
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  • From Carl@carl.ijamesXX@YYverizon.net to rec.crafts.metalworking on Mon Jul 27 16:33:49 2026
    From Newsgroup: rec.crafts.metalworking

    On 7/27/26 11:19 AM, Clare Snyder wrote:
    I am working on my Briggs and Stratton Flyer project - now at the "motorwheel" stage. 5HP flathead 6:1 "winch engine" driving 20 inch
    wheel direct drive - engine lacks bottom end torque.
    I plan on advancing ONLY the intake valve closing event 14 crankshaft
    degrees and getting rid of the EZ Spin decompressor bump. (the bump is already gone - tried advancing the whole cam 14 degrees(one tooth on
    52 tooth cam gear) and it ran well but loses 14 degrees of the power
    stroke,( blowing it all out the exhaust) Inreased cyl filling from
    advanced IVC was more than cancelled out by the short power stroke.
    I plan on setting up the fremmel on the milling attachment of the
    Myford super 7, chucking the cam in the lathe chuck, with back gear
    locked, and manipulating the dremel with x,y, and z axis handwheels to
    rough it out then finish it with a diamond hone. I expect to lose
    about .015 to .020 lift from the original .233 and virtually double my 600-1000 rpm torque. It should pretty much self limit at just under
    2500.

    Can you grind some off the base circle and get the lost lift (and more)
    back? You will have to add length to the follower region (pushrod,
    bucket follower, whatever you have) to keep the geometry correct at the
    valve tip, I don't know that valve train so can't help there.

    There's a engine good discussion website called speedtalk.com
    (unfortunately it's been fighting off bots for a week so response time
    is very slow at the moment). One of the long time posters goes by SchmidtMotorWorks, he has developed a browser-based set of software for
    cam design you might take a look at if you want to evaluate your
    proposed shapes. See his announcement at https://www.speed-talk.com/forum/viewtopic.php?t=71686&view=unread#unread
    --
    Regards,
    Carl
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  • From Clare Snyder@clare@snyder.on.ca to rec.crafts.metalworking on Tue Jul 28 22:07:54 2026
    From Newsgroup: rec.crafts.metalworking

    On Mon, 27 Jul 2026 14:00:52 -0400, StanWeiss <srweiss1@comcast.net>
    wrote:

    On 7/27/2026 11:19 AM, Clare Snyder wrote:
    I am working on my Briggs and Stratton Flyer project - now at the
    "motorwheel" stage. 5HP flathead 6:1 "winch engine" driving 20 inch
    wheel direct drive - engine lacks bottom end torque.
    I plan on advancing ONLY the intake valve closing event 14 crankshaft
    degrees and getting rid of the EZ Spin decompressor bump. (the bump is
    already gone - tried advancing the whole cam 14 degrees(one tooth on
    52 tooth cam gear) and it ran well but loses 14 degrees of the power
    stroke,( blowing it all out the exhaust) Inreased cyl filling from
    advanced IVC was more than cancelled out by the short power stroke.
    I plan on setting up the fremmel on the milling attachment of the
    Myford super 7, chucking the cam in the lathe chuck, with back gear
    locked, and manipulating the dremel with x,y, and z axis handwheels to
    rough it out then finish it with a diamond hone. I expect to lose
    about .015 to .020 lift from the original .233 and virtually double my
    600-1000 rpm torque. It should pretty much self limit at just under
    2500.


    Did you ever do a cranking compression test on the engine before and
    after cam phase changes?

    Stan
    with cam advanced it was OBVIOSLY lower cranking compression. My50
    year old screw in tester does not work too well right now.
    --- Synchronet 3.22a-Linux NewsLink 1.2
  • From Clare Snyder@clare@snyder.on.ca to rec.crafts.metalworking on Tue Jul 28 22:14:06 2026
    From Newsgroup: rec.crafts.metalworking

    On Mon, 27 Jul 2026 12:52:43 -0700, Bob La Londe <none@none.com99>
    wrote:

    On 7/27/2026 8:19 AM, Clare Snyder wrote:
    I am working on my Briggs and Stratton Flyer project

    Something like that thing on Winky's Workshop?

    - now at the
    "motorwheel" stage. 5HP flathead 6:1 "winch engine" driving 20 inch
    wheel direct drive - engine lacks bottom end torque.
    CVT to an intermediate jack shaft really helps with that.

    Looks like hell though

    I plan on advancing ONLY the intake valve closing event 14 crankshaft
    degrees and getting rid of the EZ Spin decompressor bump. (the bump is
    already gone - tried advancing the whole cam 14 degrees(one tooth on
    52 tooth cam gear) and it ran well but loses 14 degrees of the power
    stroke,( blowing it all out the exhaust) Inreased cyl filling from
    advanced IVC was more than cancelled out by the short power stroke.

    Generally you advance timing with an offset key (if it has a keyed
    balancer) giving you a degree or two. Much better than a sudden shift
    of 14.

    I plan on setting up the fremmel on the milling attachment of the
    Myford super 7, chucking the cam in the lathe chuck, with back gear
    locked, and manipulating the dremel with x,y, and z axis handwheels to
    rough it out then finish it with a diamond hone. I expect to lose
    about .015 to .020 lift from the original .233 and virtually double my
    600-1000 rpm torque. It should pretty much self limit at just under
    2500.

    Generally they go the other way with those engines at the cost of engine >life. MORE rpm, with more gas, more air, and a more open exhaust, >elimination of the governor, and stronger valve springs. That is
    basically stage 1. Sometimes before upgrading engine internals they
    will mill the head for more compression. I've seen YouTube hotrodders
    do it on a sanding belt.

    Generally, instead of trying to build low end torque with a tiny engine
    they built horsepower, and increased the gear ratio and they launched at >higher RPM.


    Generally that's how "they" do it.
    Not how "I" do it. The original had a 1.5HP engine with 8:1 cam
    drive.The engine ran an atmospheric intake valve and a very
    rudimentary carb. I am going to duplicate it as closely as I can
    Some of the older early videos from guys like Red Beard's Garage and
    Cars and Cameras from when they were still doing it mostly for fun
    really do some interesting cheap mods on those small engines. Sure a
    top fuel mini dragster built around an alcohol fuel turbo charged
    predator 670 is entertaining, but I more enjoyed their older shorter
    videos where they took an EX21 with basic mods and stretched another 5-7
    mph out of it. If you must play with the 670 dropping one bonestock on
    an old Paughco Springer frame was more approachable and made it more >interesting.

    For reference I've got a couple Manco Intruder II carts I bought for the >kids years ago. Even with the Subaru Robin EX21 (6.5hp) they run a CVT
    to an intermediate jack shaft and then a tiny gear on the jack shaft to
    a giant gear on the drive axle and run only 16 inch tires. They do run >turf/sand knobbies, so take off torque is important, but I think they
    are locking up at a much higher rpm than you are thinking.

    When I was a kid those who were lucky enough to have an old classic 5HP
    cart with a simple belt/lever friction clutch were running tiny tires.

    I'm not sure an RV cam (long dureation) translates significantly to a
    5HP engine, but I am more than happy to learn something. If you are >thinking high lift CAM then that is more geared towards higher RPM power.

    I'm just talking. I didn't really analyze your post thoroughly.


    I am moving JUST the intake valve closing event - the most critical
    for low speed cyl filling to improve dynamic compression under 1800
    rpm. Whet this project needs is thr EXACT OPPOSITE of what you want
    for a minibike or dragster
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  • From Clare Snyder@clare@snyder.on.ca to rec.crafts.metalworking on Tue Jul 28 22:16:20 2026
    From Newsgroup: rec.crafts.metalworking

    On Mon, 27 Jul 2026 16:33:49 -0400, Carl <carl.ijamesXX@YYverizon.net>
    wrote:

    On 7/27/26 11:19 AM, Clare Snyder wrote:
    I am working on my Briggs and Stratton Flyer project - now at the
    "motorwheel" stage. 5HP flathead 6:1 "winch engine" driving 20 inch
    wheel direct drive - engine lacks bottom end torque.
    I plan on advancing ONLY the intake valve closing event 14 crankshaft
    degrees and getting rid of the EZ Spin decompressor bump. (the bump is
    already gone - tried advancing the whole cam 14 degrees(one tooth on
    52 tooth cam gear) and it ran well but loses 14 degrees of the power
    stroke,( blowing it all out the exhaust) Inreased cyl filling from
    advanced IVC was more than cancelled out by the short power stroke.
    I plan on setting up the fremmel on the milling attachment of the
    Myford super 7, chucking the cam in the lathe chuck, with back gear
    locked, and manipulating the dremel with x,y, and z axis handwheels to
    rough it out then finish it with a diamond hone. I expect to lose
    about .015 to .020 lift from the original .233 and virtually double my
    600-1000 rpm torque. It should pretty much self limit at just under
    2500.

    Can you grind some off the base circle and get the lost lift (and more) >back? You will have to add length to the follower region (pushrod,
    bucket follower, whatever you have) to keep the geometry correct at the >valve tip, I don't know that valve train so can't help there.

    There's a engine good discussion website called speedtalk.com
    (unfortunately it's been fighting off bots for a week so response time
    is very slow at the moment). One of the long time posters goes by >SchmidtMotorWorks, he has developed a browser-based set of software for
    cam design you might take a look at if you want to evaluate your
    proposed shapes. See his announcement at >https://www.speed-talk.com/forum/viewtopic.php?t=71686&view=unread#unread


    Why would I want to do that? the intake valve lift is designed for
    3600 rpm and is adequate to about 5000. I only need 1800, or 2200 at
    the wild and raged edge.
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  • From Clare Snyder@clare@snyder.on.ca to rec.crafts.metalworking on Tue Jul 28 22:19:44 2026
    From Newsgroup: rec.crafts.metalworking

    On Mon, 27 Jul 2026 16:33:49 -0400, Carl <carl.ijamesXX@YYverizon.net>
    wrote:

    On 7/27/26 11:19 AM, Clare Snyder wrote:
    I am working on my Briggs and Stratton Flyer project - now at the
    "motorwheel" stage. 5HP flathead 6:1 "winch engine" driving 20 inch
    wheel direct drive - engine lacks bottom end torque.
    I plan on advancing ONLY the intake valve closing event 14 crankshaft
    degrees and getting rid of the EZ Spin decompressor bump. (the bump is
    already gone - tried advancing the whole cam 14 degrees(one tooth on
    52 tooth cam gear) and it ran well but loses 14 degrees of the power
    stroke,( blowing it all out the exhaust) Inreased cyl filling from
    advanced IVC was more than cancelled out by the short power stroke.
    I plan on setting up the fremmel on the milling attachment of the
    Myford super 7, chucking the cam in the lathe chuck, with back gear
    locked, and manipulating the dremel with x,y, and z axis handwheels to
    rough it out then finish it with a diamond hone. I expect to lose
    about .015 to .020 lift from the original .233 and virtually double my
    600-1000 rpm torque. It should pretty much self limit at just under
    2500.

    Can you grind some off the base circle and get the lost lift (and more) >back? You will have to add length to the follower region (pushrod,
    bucket follower, whatever you have) to keep the geometry correct at the >valve tip, I don't know that valve train so can't help there.

    There's a engine good discussion website called speedtalk.com
    (unfortunately it's been fighting off bots for a week so response time
    is very slow at the moment). One of the long time posters goes by >SchmidtMotorWorks, he has developed a browser-based set of software for
    cam design you might take a look at if you want to evaluate your
    proposed shapes. See his announcement at >https://www.speed-talk.com/forum/viewtopic.php?t=71686&view=unread#unread

    The cam is ground and installed in the test engine and broken in.
    runs good and obvious increase in compression when pulling the
    rope.The engine has a distinct sound at low to mid rpm - a more
    "authorative" exhaust note, but not the cackly one from having the
    whole cam advanced (where the exhaust valve was opening with the
    piston only past way through the expnsion phase of the power stroke)
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  • From StanWeiss@srweiss1@comcast.net to rec.crafts.metalworking on Tue Jul 28 23:29:44 2026
    From Newsgroup: rec.crafts.metalworking

    On 7/28/2026 10:07 PM, Clare Snyder wrote:
    On Mon, 27 Jul 2026 14:00:52 -0400, StanWeiss <srweiss1@comcast.net>
    wrote:

    On 7/27/2026 11:19 AM, Clare Snyder wrote:
    I am working on my Briggs and Stratton Flyer project - now at the
    "motorwheel" stage. 5HP flathead 6:1 "winch engine" driving 20 inch
    wheel direct drive - engine lacks bottom end torque.
    I plan on advancing ONLY the intake valve closing event 14 crankshaft
    degrees and getting rid of the EZ Spin decompressor bump. (the bump is
    already gone - tried advancing the whole cam 14 degrees(one tooth on
    52 tooth cam gear) and it ran well but loses 14 degrees of the power
    stroke,( blowing it all out the exhaust) Inreased cyl filling from
    advanced IVC was more than cancelled out by the short power stroke.
    I plan on setting up the fremmel on the milling attachment of the
    Myford super 7, chucking the cam in the lathe chuck, with back gear
    locked, and manipulating the dremel with x,y, and z axis handwheels to
    rough it out then finish it with a diamond hone. I expect to lose
    about .015 to .020 lift from the original .233 and virtually double my
    600-1000 rpm torque. It should pretty much self limit at just under
    2500.

    Did you ever do a cranking compression test on the engine before and
    after cam phase changes?

    Stan
    with cam advanced it was OBVIOSLY lower cranking compression. My50
    year old screw in tester does not work too well right now.


    Actually the reverse should be true. You should see higher cranking compression / PSI because of the earlier IVC.

    Stan
    --
    This email has been checked for viruses by Avast antivirus software. www.avast.com
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  • From Clare Snyder@clare@snyder.on.ca to rec.crafts.metalworking on Wed Jul 29 22:12:54 2026
    From Newsgroup: rec.crafts.metalworking

    On Tue, 28 Jul 2026 23:29:44 -0400, StanWeiss <srweiss1@comcast.net>
    wrote:


    it SHOULD have, but since all the other events were also advanced 14
    degrees all the advantage if the advanced ivc went out the window.
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  • From Jim Wilkins@muratlanne@gmail.com to rec.crafts.metalworking on Thu Jul 30 10:04:33 2026
    From Newsgroup: rec.crafts.metalworking

    "Clare Snyder" wrote in message news:olcl6lhuls9i1cggmqe72ajc906n8rn60j@4ax.com...

    On Tue, 28 Jul 2026 23:29:44 -0400, StanWeiss <srweiss1@comcast.net>
    wrote:


    it SHOULD have, but since all the other events were also advanced 14
    degrees all the advantage if the advanced ivc went out the window.

    Is this a moderately stressed part that could be assembled from the gear and separate lobes and bearing sleeves on keyed shafting? The lobes wouldn't
    need to be hardened during testing, they and the bearing sleeves could be
    slid on, Loctited and pressed together with an end bolt while you
    experiment, by melting the Loctite to change timing. The lobes could be
    split and overlapped to allow individual control of rise and fall timing.

    If RPMs will be limited the ramp rise could be steeper and valves fully open longer than for 3600 max RPM.

    See what's acceptable on this one: https://www.powertoolreplacementparts.com/briggs-stratton-592968-camshaft/?

    After drawing the cam heights and shaft angles the lobe blanks could be roughed on a spin index with a plain and ball end mill and the ridges left between cuts belt-sanded smooth, first crosswise (square) down to the cut bottoms and then circumferentially for smoothness, at least on the ramps and lobe, the non contacting clearance area doesn't matter. A split experimental lobe could be the depth guide for milling a one-piece final.

    Once the lobe positions are satisfactory they could be made permanent by removing the gear and passing a keyway broach through the shaft slot. Then they could be case hardened, ground or sanded smooth and polished. Keys with the hub and shaft sections offset for fine adjustment can be bought or
    easily milled.

    The end bolts could be cap screws with heads reduced to a narrow flange that occupies some end bearing length. I do this sort of mod enough that I made threaded bushings that fit 5C collets and run the bolt threads centered; the heads and shanks rarely are. The 3/8-16 bushing has end grooves for O rings that hold it together and was hacksawed into 3 pieces to clamp tightly on short sections of thread, the others need a locking nut.

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