• Blown Resistor?

    From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Sun Nov 23 22:58:42 2025
    From Newsgroup: sci.electronics.repair

    I've been trying to trace an issue with a Uher tape deck in respect of extremely low audio gain during recording. I was delighted when I
    spotted a resistor in the AGC section with a tiny blow-hole half way
    down its body. I was able to confirm this when I removed it for
    examination under a stereoscope. There was even a bulge under the hole
    where some pressure had clearly built-up immediately prior to the
    blow.'Easy fix!' I thought; 5 minutes and it's done. However, I was
    baffled when it tested spot-on its 1200 intended ohms! WTF?? Something
    must have pulled excess current through that component and the obvious
    culprit was the BJT it was the series resistor for. However, once
    again, it tested fine! I just never have encountered an outcome like
    that before. Anyone had similar?

    CD
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From legg@legg@nospam.magma.ca to sci.electronics.repair on Tue Nov 25 11:43:50 2025
    From Newsgroup: sci.electronics.repair

    On Sun, 23 Nov 2025 22:58:42 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    I've been trying to trace an issue with a Uher tape deck in respect of >extremely low audio gain during recording. I was delighted when I
    spotted a resistor in the AGC section with a tiny blow-hole half way
    down its body. I was able to confirm this when I removed it for
    examination under a stereoscope. There was even a bulge under the hole
    where some pressure had clearly built-up immediately prior to the
    blow.'Easy fix!' I thought; 5 minutes and it's done. However, I was
    baffled when it tested spot-on its 1200 intended ohms! WTF?? Something
    must have pulled excess current through that component and the obvious >culprit was the BJT it was the series resistor for. However, once
    again, it tested fine! I just never have encountered an outcome like
    that before. Anyone had similar?

    CD

    Mfring defect in the epoxy 'paint' finish.

    RL
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Tue Nov 25 19:50:47 2025
    From Newsgroup: sci.electronics.repair

    On Tue, 25 Nov 2025 11:43:50 -0500, legg <legg@nospam.magma.ca> wrote:

    On Sun, 23 Nov 2025 22:58:42 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    I've been trying to trace an issue with a Uher tape deck in respect of >>extremely low audio gain during recording. I was delighted when I
    spotted a resistor in the AGC section with a tiny blow-hole half way
    down its body. I was able to confirm this when I removed it for
    examination under a stereoscope. There was even a bulge under the hole >>where some pressure had clearly built-up immediately prior to the >>blow.'Easy fix!' I thought; 5 minutes and it's done. However, I was
    baffled when it tested spot-on its 1200 intended ohms! WTF?? Something
    must have pulled excess current through that component and the obvious >>culprit was the BJT it was the series resistor for. However, once
    again, it tested fine! I just never have encountered an outcome like
    that before. Anyone had similar?

    CD

    Mfring defect in the epoxy 'paint' finish.


    Unless something upstream that caused an over-current went
    open-circuit before the resistor could totally fail?

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to sci.electronics.repair on Tue Nov 25 13:51:54 2025
    From Newsgroup: sci.electronics.repair

    On Sun, 23 Nov 2025 22:58:42 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    I've been trying to trace an issue with a Uher tape deck in respect of >extremely low audio gain during recording. I was delighted when I
    spotted a resistor in the AGC section with a tiny blow-hole half way
    down its body. I was able to confirm this when I removed it for
    examination under a stereoscope. There was even a bulge under the hole
    where some pressure had clearly built-up immediately prior to the
    blow.'Easy fix!' I thought; 5 minutes and it's done. However, I was
    baffled when it tested spot-on its 1200 intended ohms! WTF?? Something
    must have pulled excess current through that component and the obvious >culprit was the BJT it was the series resistor for. However, once
    again, it tested fine! I just never have encountered an outcome like
    that before. Anyone had similar?

    CD

    What model Uher tape deck? Low audio gain on record or playback.
    Stereo or mono? If it's stereo, then you have two channels available.
    I would guess(tm) that each channel has its own AGC. Therefore, if
    the AGC is misbehaving on only one channel, you can compare signals
    between the two channels.

    Also, inspecting for mechanical component damage is a good way to
    start troubleshooting. For this author on YouTube does component
    level motherboard repair on Dell laptops. He usually starts with a
    thorough visual inspection. Looking for cracks in MLC (multi-layer
    ceramic) capacitors is very difficult without using a microscope. Try
    almost any of his videos:
    <https://www.youtube.com/@dellpartspeople/videos>
    However, finding a tiny burn mark on something is not a guarantee that
    you've found the cause of failure. The burn mark could easily be a manufacturing defect. There could also be multiple problems. Or, it
    might be the dreaded intermittent component.

    Once your done looking for tiny volcanoes on resistors, maybe
    injecting an audio signal and tracing the signal with an oscilloscope
    might be useful. Unsoldering the 1200 ohm resistor may have fixed an intermittent. Try tack soldering a different 1200 ohm resistor and
    see if it magically fixes the low audio problem.
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272 AE6KS 831-336-2558

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Tue Nov 25 23:09:33 2025
    From Newsgroup: sci.electronics.repair

    On Tue, 25 Nov 2025 13:51:54 -0800, Jeff Liebermann <jeffl@cruzio.com>
    wrote:

    On Sun, 23 Nov 2025 22:58:42 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    I've been trying to trace an issue with a Uher tape deck in respect of >>extremely low audio gain during recording. I was delighted when I
    spotted a resistor in the AGC section with a tiny blow-hole half way
    down its body. I was able to confirm this when I removed it for
    examination under a stereoscope. There was even a bulge under the hole >>where some pressure had clearly built-up immediately prior to the >>blow.'Easy fix!' I thought; 5 minutes and it's done. However, I was
    baffled when it tested spot-on its 1200 intended ohms! WTF?? Something
    must have pulled excess current through that component and the obvious >>culprit was the BJT it was the series resistor for. However, once
    again, it tested fine! I just never have encountered an outcome like
    that before. Anyone had similar?

    CD

    What model Uher tape deck? Low audio gain on record or playback.
    Stereo or mono? If it's stereo, then you have two channels available.
    I would guess(tm) that each channel has its own AGC. Therefore, if
    the AGC is misbehaving on only one channel, you can compare signals
    between the two channels.

    Jeff, it's a Uher Report Monitor 4000 so mono only. It would have been
    so nice to have another identical channel to compare against, but
    there ain't one, I'm afraid. I'm getting low/virtually no gain on
    record. Nothing wrong with the level of the source monitor's output to
    the internal speaker, though.

    Also, inspecting for mechanical component damage is a good way to
    start troubleshooting. For this author on YouTube does component
    level motherboard repair on Dell laptops. He usually starts with a
    thorough visual inspection. Looking for cracks in MLC (multi-layer
    ceramic) capacitors is very difficult without using a microscope. Try
    almost any of his videos:
    <https://www.youtube.com/@dellpartspeople/videos>

    Good steer, Jeff; I like this kind of stuff and will check out his
    other uploads as well.

    However, finding a tiny burn mark on something is not a guarantee that
    you've found the cause of failure. The burn mark could easily be a >manufacturing defect. There could also be multiple problems. Or, it
    might be the dreaded intermittent component.

    There was a bulge under the 'caldera' on this resistor, and a tiny
    secondary vent close by on the same level, so I don't think it's a
    failure of the ceramic coating. And Uher do things properly with good
    quality components; they're high quality recorders and the BBC used
    them in huge numbers for interview purposes. The main blow hole
    resembled John Hurt's chest in the original Alien film - under
    magnification, of course.

    Once your done looking for tiny volcanoes on resistors, maybe
    injecting an audio signal and tracing the signal with an oscilloscope
    might be useful. Unsoldering the 1200 ohm resistor may have fixed an >intermittent. Try tack soldering a different 1200 ohm resistor and
    see if it magically fixes the low audio problem.

    It didn't. The problem's still there. I have tried injecting a signal
    at the first audio input stage, but there's no particular point in the
    signal chain where the issue occurs; it's just low throughout the
    whole path, which I've not encountered before. A nice clean break at a
    specific point would have been so nice, but it's not to be with this
    one. :(
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From liz@liz@poppyrecords.invalid.invalid (Liz Tuddenham) to sci.electronics.repair on Wed Nov 26 09:55:24 2025
    From Newsgroup: sci.electronics.repair

    Cursitor Doom <cd6699@notformail.com> wrote:

    I've been trying to trace an issue with a Uher tape deck in respect of extremely low audio gain during recording. I was delighted when I
    spotted a resistor in the AGC section with a tiny blow-hole half way
    down its body. I was able to confirm this when I removed it for
    examination under a stereoscope. There was even a bulge under the hole
    where some pressure had clearly built-up immediately prior to the
    blow.'Easy fix!' I thought; 5 minutes and it's done. However, I was
    baffled when it tested spot-on its 1200 intended ohms! WTF?? Something
    must have pulled excess current through that component and the obvious culprit was the BJT it was the series resistor for. However, once
    again, it tested fine! I just never have encountered an outcome like
    that before. Anyone had similar?

    Have you cleaned the tape heads?
    --
    ~ Liz Tuddenham ~
    (Remove the ".invalid"s and add ".co.uk" to reply)
    www.poppyrecords.co.uk
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Wed Nov 26 10:44:00 2025
    From Newsgroup: sci.electronics.repair

    On Wed, 26 Nov 2025 09:55:24 +0000, liz@poppyrecords.invalid.invalid
    (Liz Tuddenham) wrote:

    Cursitor Doom <cd6699@notformail.com> wrote:

    I've been trying to trace an issue with a Uher tape deck in respect of
    extremely low audio gain during recording. I was delighted when I
    spotted a resistor in the AGC section with a tiny blow-hole half way
    down its body. I was able to confirm this when I removed it for
    examination under a stereoscope. There was even a bulge under the hole
    where some pressure had clearly built-up immediately prior to the
    blow.'Easy fix!' I thought; 5 minutes and it's done. However, I was
    baffled when it tested spot-on its 1200 intended ohms! WTF?? Something
    must have pulled excess current through that component and the obvious
    culprit was the BJT it was the series resistor for. However, once
    again, it tested fine! I just never have encountered an outcome like
    that before. Anyone had similar?

    Have you cleaned the tape heads?

    Yes, but not for that reason as the fault just suddenly manifested out
    of nowhere.

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Wed Nov 26 17:57:53 2025
    From Newsgroup: sci.electronics.repair

    On Wed, 26 Nov 2025 09:55:24 +0000, liz@poppyrecords.invalid.invalid
    (Liz Tuddenham) wrote:

    Cursitor Doom <cd6699@notformail.com> wrote:

    I've been trying to trace an issue with a Uher tape deck in respect of
    extremely low audio gain during recording. I was delighted when I
    spotted a resistor in the AGC section with a tiny blow-hole half way
    down its body. I was able to confirm this when I removed it for
    examination under a stereoscope. There was even a bulge under the hole
    where some pressure had clearly built-up immediately prior to the
    blow.'Easy fix!' I thought; 5 minutes and it's done. However, I was
    baffled when it tested spot-on its 1200 intended ohms! WTF?? Somethingat
    must have pulled excess current through that component and the obvious
    culprit was the BJT it was the series resistor for. However, once
    again, it tested fine! I just never have encountered an outcome like
    that before. Anyone had similar?

    Have you cleaned the tape heads?

    I recall a bad experience I had with the stereo version of this deck -
    the 4400 Report Monitor. I found a duff electro so whipped it out and
    got a replacement from my capacious parts bin. The bin was choc full
    of NOS caps that had been in store for years, so I thought I'd best
    re-form the replacement before fitting it. Problem was, when I'd done
    this, I forgot to discharge it before replacing the failed one. So I accidentally touched some other part of the PCB in the process and
    something sparked and I heard a crackle. Next thing I know, the
    fucking thing bursts into flames! I kid you not, it actually caught
    fire! That was a rotten piece of carelessness on my part. A valuable
    lesson I'll never forget, but an expensive one. :(

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to sci.electronics.repair on Wed Nov 26 22:55:48 2025
    From Newsgroup: sci.electronics.repair

    On Tue, 25 Nov 2025 23:09:33 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    On Tue, 25 Nov 2025 13:51:54 -0800, Jeff Liebermann <jeffl@cruzio.com>
    wrote:

    On Sun, 23 Nov 2025 22:58:42 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    Jeff, it's a Uher Report Monitor 4000 so mono only. It would have been
    so nice to have another identical channel to compare against, but
    there ain't one, I'm afraid. I'm getting low/virtually no gain on
    record. Nothing wrong with the level of the source monitor's output to
    the internal speaker, though.

    If the source monitor is acting normally, I would guess(tm) that
    there's nothing wrong with the record audio amplification system.
    Something between the record audio output and the actual record heads
    is where I would start looking. Inject audio into the record audio
    input (aux or mic) and walk an oscilloscope up the signal path until
    you arrive at the record head. Also, check if the bias signal (about
    50KHz - 60KHz for Uher) is present at the record head.

    Incidentally, I blundered across this article on fixing something
    similar but on a Uher 4400 (stereo). It turned out to be an
    intermittent switch contact: <https://www.vintage-radio.net/forum/showthread.php?p=900584>

    Also, inspecting for mechanical component damage is a good way to
    start troubleshooting. For this author on YouTube does component
    level motherboard repair on Dell laptops. He usually starts with a >>thorough visual inspection. Looking for cracks in MLC (multi-layer >>ceramic) capacitors is very difficult without using a microscope. Try >>almost any of his videos:
    <https://www.youtube.com/@dellpartspeople/videos>

    Good steer, Jeff; I like this kind of stuff and will check out his
    other uploads as well.

    I learned quite a bit about MLCC capacitor replacements from his
    videos. He describes in one of his videos how he got into the
    business. He bought what sounds like the entire parts and pieces
    inventory for older Dell and Alienware laptops from Dell.

    Once your done looking for tiny volcanoes on resistors, maybe
    injecting an audio signal and tracing the signal with an oscilloscope
    might be useful. Unsoldering the 1200 ohm resistor may have fixed an >>intermittent. Try tack soldering a different 1200 ohm resistor and
    see if it magically fixes the low audio problem.

    It didn't. The problem's still there. I have tried injecting a signal
    at the first audio input stage,

    Mic (with preamp) or aux (no preamp) input?

    but there's no particular point in the
    signal chain where the issue occurs; it's just low throughout the
    whole path, which I've not encountered before. A nice clean break at a >specific point would have been so nice, but it's not to be with this
    one. :(

    That would be too easy. If you can't find anything wrong along the
    signal path, try measuring the DC voltages on each device in the audio
    chain. Look for bias and power voltages that don't make any sense.

    If you think it might be the input stage, inject a higher level audio
    signal into amplifier stages that are further along the amplifier
    chain.
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272 AE6KS 831-336-2558

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Thu Nov 27 19:10:32 2025
    From Newsgroup: sci.electronics.repair

    On Wed, 26 Nov 2025 22:55:48 -0800, Jeff Liebermann <jeffl@cruzio.com>
    wrote:

    On Tue, 25 Nov 2025 23:09:33 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    On Tue, 25 Nov 2025 13:51:54 -0800, Jeff Liebermann <jeffl@cruzio.com> >>wrote:

    On Sun, 23 Nov 2025 22:58:42 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    Jeff, it's a Uher Report Monitor 4000 so mono only. It would have been
    so nice to have another identical channel to compare against, but
    there ain't one, I'm afraid. I'm getting low/virtually no gain on
    record. Nothing wrong with the level of the source monitor's output to
    the internal speaker, though.

    If the source monitor is acting normally, I would guess(tm) that
    there's nothing wrong with the record audio amplification system.
    Something between the record audio output and the actual record heads
    is where I would start looking. Inject audio into the record audio
    input (aux or mic) and walk an oscilloscope up the signal path until
    you arrive at the record head. Also, check if the bias signal (about
    50KHz - 60KHz for Uher) is present at the record head.

    Yup, already done, Jeff. And the bias osc on this machine runs at
    100kHz and it's present and dishing out a healthy 90Vp-p.

    There's no particular point in the amp chain where the signal
    disappears or even degrades; it's just way down all the way through,
    hence why I suspected something amiss with the AGC. That is *still* my
    main suspect, but I don't have a schematic for that section as it
    differs from everything else I've seen online and I'm one of those
    people who *need* a schematic. All the DC voltages in the amp chain
    were pretty much as per the readings given in the service guide -
    except for the stage prior to where the AGC samples the output level
    for comparison purposes (but even that's only down by 200mV (2.83V
    shown in the service book, but only 2.63V measured. Not really enough
    to get excited about. Likewise, the EBC voltage differences in the amp
    chain were all pretty much as expected - but not so with the devices
    in the AGC. I believe it's the AGC but I've gone as far as I can and
    am ready to farm this out!

    Incidentally, I blundered across this article on fixing something
    similar but on a Uher 4400 (stereo). It turned out to be an
    intermittent switch contact: ><https://www.vintage-radio.net/forum/showthread.php?p=900584>

    Also, inspecting for mechanical component damage is a good way to
    start troubleshooting. For this author on YouTube does component
    level motherboard repair on Dell laptops. He usually starts with a >>>thorough visual inspection. Looking for cracks in MLC (multi-layer >>>ceramic) capacitors is very difficult without using a microscope. Try >>>almost any of his videos: >>><https://www.youtube.com/@dellpartspeople/videos>

    Good steer, Jeff; I like this kind of stuff and will check out his
    other uploads as well.

    I learned quite a bit about MLCC capacitor replacements from his
    videos. He describes in one of his videos how he got into the
    business. He bought what sounds like the entire parts and pieces
    inventory for older Dell and Alienware laptops from Dell.

    Wow! That's the way to do it! :-D

    Once your done looking for tiny volcanoes on resistors, maybe
    injecting an audio signal and tracing the signal with an oscilloscope >>>might be useful. Unsoldering the 1200 ohm resistor may have fixed an >>>intermittent. Try tack soldering a different 1200 ohm resistor and
    see if it magically fixes the low audio problem.

    It didn't. The problem's still there. I have tried injecting a signal
    at the first audio input stage,

    Mic (with preamp) or aux (no preamp) input?

    Aux. There's no joy with mic level audio at the mic jack, either.

    but there's no particular point in the
    signal chain where the issue occurs; it's just low throughout the
    whole path, which I've not encountered before. A nice clean break at a >>specific point would have been so nice, but it's not to be with this
    one. :(

    That would be too easy. If you can't find anything wrong along the
    signal path, try measuring the DC voltages on each device in the audio
    chain. Look for bias and power voltages that don't make any sense.

    If you think it might be the input stage, inject a higher level audio
    signal into amplifier stages that are further along the amplifier
    chain.

    All solid advice, Jeff; but all already tried. I'm gonna send this
    mo-fo out for a special service and let the experts deal with it as
    there is probably quite a lot of re-alignment required too, the
    bastard.
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to sci.electronics.repair on Thu Nov 27 12:33:30 2025
    From Newsgroup: sci.electronics.repair

    On Thu, 27 Nov 2025 19:10:32 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    On Wed, 26 Nov 2025 22:55:48 -0800, Jeff Liebermann <jeffl@cruzio.com>
    wrote:
    On Tue, 25 Nov 2025 23:09:33 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    Also, check if the bias signal (about
    50KHz - 60KHz for Uher) is present at the record head.

    Yup, already done, Jeff. And the bias osc on this machine runs at
    100kHz and it's present and dishing out a healthy 90Vp-p.

    I asked one of the AI's (probably CoPilot) and that's how it
    responded. If I asked a different AI, I'm fairly certain I'll get a
    different answer.

    There's no particular point in the amp chain where the signal
    disappears or even degrades; it's just way down all the way through,

    If you're injecting audio into the AUX input, and there's a preamp
    (mic amp) in front of the AUX input, the preamp output should deliver
    about the same audio level as you're applying from your audio
    generator. I would need a schematic or at least a block diagram to be
    certain. Try injecting audio into the Mic input and see if there's
    anything coming out of the preamp stage (which presumably goes to the
    AUX input.

    hence why I suspected something amiss with the AGC.

    Does the AGC respond to changes in audio input level? Probably not,
    but I want to be certain.

    Try breaking the AGC loop so that it's running maximum audio level. If
    there is a diode peak detector, try lifting just one lead.

    That is *still* my
    main suspect, but I don't have a schematic for that section as it
    differs from everything else I've seen online and I'm one of those
    people who *need* a schematic.

    Things go about 100 times faster and better with a schematic. These
    days, schematics are deemed proprietary information and are hoarded by
    the manufacturers to discourage repairs and encourage landfill over
    use. Enough conspiracy theory for today. In the USA, it's a holiday.

    Hmmm... looks like there are schematics available: <https://www.google.com/search?udm=2&q=uher%204000%20report%20monitor%20schematic>
    This one looks like the 4000 Service Manual: <https://www.yumpu.com/en/document/read/37747450/service-manual-uher-report-4000-ic>
    I'm not sure if they want personal info, money, or both. Looks like
    it's all there, but difficult to read. I made a screenshot and did
    some image enhancement. Not great, but maybe good enough: <https://www.learnbydestroying.com/jeffl/crud/Uher%20Report%204000%20IC%20Schematic.jpg>

    Likewise, the EBC voltage differences in the amp
    chain were all pretty much as expected - but not so with the devices
    in the AGC. I believe it's the AGC but I've gone as far as I can and
    am ready to farm this out!

    That's a very important and obvious clue. In the distant past, I
    would model the affected are using LTSpice. I'm not sure I could do
    that today with QSpice. These days, asking someone measure audio
    levels for you should be is easier:
    <https://www.tapeheads.net>
    <https://www.youtube.com/watch?v=Ac3cXu27M-M>

    All solid advice, Jeff; but all already tried. I'm gonna send this
    mo-fo out for a special service and let the experts deal with it as
    there is probably quite a lot of re-alignment required too, the
    bastard.

    Methinks you give up too easily. Maybe wait a few days, and come back
    to the problem with some fresh ideas.
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272 AE6KS 831-336-2558

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Thu Nov 27 22:49:12 2025
    From Newsgroup: sci.electronics.repair

    On Thu, 27 Nov 2025 12:33:30 -0800, Jeff Liebermann <jeffl@cruzio.com>
    wrote:

    On Thu, 27 Nov 2025 19:10:32 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    On Wed, 26 Nov 2025 22:55:48 -0800, Jeff Liebermann <jeffl@cruzio.com> >>wrote:
    On Tue, 25 Nov 2025 23:09:33 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    Also, check if the bias signal (about
    50KHz - 60KHz for Uher) is present at the record head.

    Yup, already done, Jeff. And the bias osc on this machine runs at
    100kHz and it's present and dishing out a healthy 90Vp-p.

    I asked one of the AI's (probably CoPilot) and that's how it
    responded. If I asked a different AI, I'm fairly certain I'll get a >different answer.

    There's no particular point in the amp chain where the signal
    disappears or even degrades; it's just way down all the way through,

    If you're injecting audio into the AUX input, and there's a preamp
    (mic amp) in front of the AUX input, the preamp output should deliver
    about the same audio level as you're applying from your audio
    generator. I would need a schematic or at least a block diagram to be >certain. Try injecting audio into the Mic input and see if there's
    anything coming out of the preamp stage (which presumably goes to the
    AUX input.

    hence why I suspected something amiss with the AGC.

    Does the AGC respond to changes in audio input level? Probably not,
    but I want to be certain.

    Try breaking the AGC loop so that it's running maximum audio level. If
    there is a diode peak detector, try lifting just one lead.

    That is *still* my
    main suspect, but I don't have a schematic for that section as it
    differs from everything else I've seen online and I'm one of those
    people who *need* a schematic.

    Things go about 100 times faster and better with a schematic. These
    days, schematics are deemed proprietary information and are hoarded by
    the manufacturers to discourage repairs and encourage landfill over
    use. Enough conspiracy theory for today. In the USA, it's a holiday.

    Hmmm... looks like there are schematics available: ><https://www.google.com/search?udm=2&q=uher%204000%20report%20monitor%20schematic>
    This one looks like the 4000 Service Manual: ><https://www.yumpu.com/en/document/read/37747450/service-manual-uher-report-4000-ic>
    I'm not sure if they want personal info, money, or both. Looks like
    it's all there, but difficult to read. I made a screenshot and did
    some image enhancement. Not great, but maybe good enough: ><https://www.learnbydestroying.com/jeffl/crud/Uher%20Report%204000%20IC%20Schematic.jpg>

    Likewise, the EBC voltage differences in the amp
    chain were all pretty much as expected - but not so with the devices
    in the AGC. I believe it's the AGC but I've gone as far as I can and
    am ready to farm this out!

    That's a very important and obvious clue. In the distant past, I
    would model the affected are using LTSpice. I'm not sure I could do
    that today with QSpice. These days, asking someone measure audio
    levels for you should be is easier:
    <https://www.tapeheads.net>
    <https://www.youtube.com/watch?v=Ac3cXu27M-M>

    All solid advice, Jeff; but all already tried. I'm gonna send this
    mo-fo out for a special service and let the experts deal with it as
    there is probably quite a lot of re-alignment required too, the
    bastard.

    Methinks you give up too easily. Maybe wait a few days, and come back
    to the problem with some fresh ideas.

    Sorry, Jeff, but I've already spent all those wasted days on it and am
    all out of ideas. I'm not a repair tech; just a hack and I need an
    accurate schematic even to have a prayer at cracking an issue like
    this. Time for someone else more experienced with Uhers to take over
    methinks. Thanks for trying to help, though: you're a pal. :)
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From liz@liz@poppyrecords.invalid.invalid (Liz Tuddenham) to sci.electronics.repair on Fri Nov 28 11:37:56 2025
    From Newsgroup: sci.electronics.repair

    Cursitor Doom <cd6699@notformail.com> wrote:

    ... Time for someone else more experienced with Uhers to take over
    methinks.

    I used to repair them many years ago. if you live anywhere near Bath,
    drop in and I'll try to help you.
    --
    ~ Liz Tuddenham ~
    (Remove the ".invalid"s and add ".co.uk" to reply)
    www.poppyrecords.co.uk
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Fri Nov 28 17:36:33 2025
    From Newsgroup: sci.electronics.repair

    On Fri, 28 Nov 2025 11:37:56 +0000, liz@poppyrecords.invalid.invalid
    (Liz Tuddenham) wrote:

    Cursitor Doom <cd6699@notformail.com> wrote:

    ... Time for someone else more experienced with Uhers to take over
    methinks.

    I used to repair them many years ago. if you live anywhere near Bath,
    drop in and I'll try to help you.

    That's very good of you and I would - but unfortunately I left the UK
    many years ago. Thanks, anyway. :)

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From liz@liz@poppyrecords.invalid.invalid (Liz Tuddenham) to sci.electronics.repair on Fri Nov 28 19:05:31 2025
    From Newsgroup: sci.electronics.repair

    Cursitor Doom <cd6699@notformail.com> wrote:

    On Fri, 28 Nov 2025 11:37:56 +0000, liz@poppyrecords.invalid.invalid
    (Liz Tuddenham) wrote:

    Cursitor Doom <cd6699@notformail.com> wrote:

    ... Time for someone else more experienced with Uhers to take over
    methinks.

    I used to repair them many years ago. if you live anywhere near Bath,
    drop in and I'll try to help you.

    That's very good of you and I would - but unfortunately I left the UK
    many years ago. Thanks, anyway. :)

    I'm sure I had the circuit diagrams for several of the Uher models - but
    i have no idea where they are now.

    I seem to remember the 2-transistor mic pre-amps had a rather clever counter-intuitive volume control arrangement, which gave a wide range of possible volume input levels. The wiper was connected to the output of
    the second transistor, with one end of the track going to the followiong
    stage and the other end going to the emitter of the first transistor.
    As the volume was turned down it increased the negative feedback around
    the front end.

    If you suspect the fault is in the AGC system, do you get an improvement
    if you switch the AGC off?
    --
    ~ Liz Tuddenham ~
    (Remove the ".invalid"s and add ".co.uk" to reply)
    www.poppyrecords.co.uk
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Reinhard Zwirner@reinhard.zwirner@t-online.de to sci.electronics.repair on Sat Nov 29 00:44:27 2025
    From Newsgroup: sci.electronics.repair

    Cursitor Doom schrieb:


    [...]
    Jeff, it's a Uher Report Monitor 4000 so mono only. ...

    <https://elektrotanya.com/showresult?what=uher+report+monitor+4000&kategoria=All&kat2=All>

    This one?

    HTH

    Reinhard
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to sci.electronics.repair on Fri Nov 28 19:46:31 2025
    From Newsgroup: sci.electronics.repair

    On Sat, 29 Nov 2025 00:44:27 +0100, Reinhard Zwirner <reinhard.zwirner@t-online.de> wrote:

    Cursitor Doom schrieb:


    [...]
    Jeff, it's a Uher Report Monitor 4000 so mono only. ...

    <https://elektrotanya.com/showresult?what=uher+report+monitor+4000&kategoria=All&kat2=All>

    This one?

    HTH

    Reinhard

    Nice. I couldn't find any schematics in the above download. The text
    is in German and English. I also looked in the "related manuals"
    section at: <https://elektrotanya.com/showresult?what=uher+4000&kategoria=audio&kat2=all>
    I randomly checked a few of the files listed, but didn't find a
    schematic. Hint: Avoid the files for the "Report-L" which is a
    different machine. There were several documents that for
    "supplimentary documents" that looked promising, but turned out to be
    the very different Report-L.
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272 AE6KS 831-336-2558

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Reinhard Zwirner@reinhard.zwirner@t-online.de to sci.electronics.repair on Sat Nov 29 12:33:52 2025
    From Newsgroup: sci.electronics.repair

    Jeff Liebermann schrieb:
    On Sat, 29 Nov 2025 00:44:27 +0100, Reinhard Zwirner <reinhard.zwirner@t-online.de> wrote:

    Cursitor Doom schrieb:


    [...]
    Jeff, it's a Uher Report Monitor 4000 so mono only. ...

    <https://elektrotanya.com/showresult?what=uher+report+monitor+4000&kategoria=All&kat2=All>

    This one?

    HTH

    Reinhard

    Nice. I couldn't find any schematics in the above download. ...

    Sorry. Instead, give this a try:

    <https://www.radiomuseum.org/r/uher_report_4000_monitor.html>

    HTreallyH

    Reinhard
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Sat Nov 29 12:43:30 2025
    From Newsgroup: sci.electronics.repair

    On Sat, 29 Nov 2025 00:44:27 +0100, Reinhard Zwirner <reinhard.zwirner@t-online.de> wrote:

    Cursitor Doom schrieb:


    [...]
    Jeff, it's a Uher Report Monitor 4000 so mono only. ...

    <https://elektrotanya.com/showresult?what=uher+report+monitor+4000&kategoria=All&kat2=All>

    This one?

    That's the machine, yes. But there's no schematics in this one.
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Sat Nov 29 12:47:21 2025
    From Newsgroup: sci.electronics.repair

    On Fri, 28 Nov 2025 19:05:31 +0000, liz@poppyrecords.invalid.invalid
    (Liz Tuddenham) wrote:

    Cursitor Doom <cd6699@notformail.com> wrote:

    On Fri, 28 Nov 2025 11:37:56 +0000, liz@poppyrecords.invalid.invalid
    (Liz Tuddenham) wrote:

    Cursitor Doom <cd6699@notformail.com> wrote:

    ... Time for someone else more experienced with Uhers to take over
    methinks.

    I used to repair them many years ago. if you live anywhere near Bath,
    drop in and I'll try to help you.

    That's very good of you and I would - but unfortunately I left the UK
    many years ago. Thanks, anyway. :)

    I'm sure I had the circuit diagrams for several of the Uher models - but
    i have no idea where they are now.

    I seem to remember the 2-transistor mic pre-amps had a rather clever >counter-intuitive volume control arrangement, which gave a wide range of >possible volume input levels. The wiper was connected to the output of
    the second transistor, with one end of the track going to the followiong >stage and the other end going to the emitter of the first transistor.
    As the volume was turned down it increased the negative feedback around
    the front end.

    If you suspect the fault is in the AGC system, do you get an improvement
    if you switch the AGC off?

    Doesn't bring the audio back, I'm afraid. However, that doesn't
    exculpate the AGC, as they've embedded the on/oiff/fast/slow switch
    right in the middle of the stage.

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Reinhard Zwirner@reinhard.zwirner@t-online.de to sci.electronics.repair on Sat Nov 29 14:01:43 2025
    From Newsgroup: sci.electronics.repair

    Cursitor Doom schrieb:
    On Sat, 29 Nov 2025 00:44:27 +0100, Reinhard Zwirner <reinhard.zwirner@t-online.de> wrote:

    Cursitor Doom schrieb:


    [...]
    Jeff, it's a Uher Report Monitor 4000 so mono only. ...

    <https://elektrotanya.com/showresult?what=uher+report+monitor+4000&kategoria=All&kat2=All>

    This one?

    That's the machine, yes. But there's no schematics in this one.

    But you'll find it in my other post.
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Sat Nov 29 14:53:38 2025
    From Newsgroup: sci.electronics.repair

    On Sat, 29 Nov 2025 14:01:43 +0100, Reinhard Zwirner <reinhard.zwirner@t-online.de> wrote:

    Cursitor Doom schrieb:
    On Sat, 29 Nov 2025 00:44:27 +0100, Reinhard Zwirner
    <reinhard.zwirner@t-online.de> wrote:

    Cursitor Doom schrieb:


    [...]
    Jeff, it's a Uher Report Monitor 4000 so mono only. ...

    <https://elektrotanya.com/showresult?what=uher+report+monitor+4000&kategoria=All&kat2=All>

    This one?

    That's the machine, yes. But there's no schematics in this one.

    But you'll find it in my other post.

    I already had that one from RM, Reinhardt. Plus I also have a hard
    copy service manual with a large scale schematic of another close
    variant of this model. Unfortunately, neither of these totally
    correspond to the 4000 I have here and the AGC section is *totally*
    different from either schematic. :(

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Phil Hobbs@pcdhSpamMeSenseless@electrooptical.net to sci.electronics.repair on Sat Nov 29 12:08:53 2025
    From Newsgroup: sci.electronics.repair

    On 2025-11-25 14:50, Cursitor Doom wrote:
    On Tue, 25 Nov 2025 11:43:50 -0500, legg <legg@nospam.magma.ca> wrote:

    On Sun, 23 Nov 2025 22:58:42 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    I've been trying to trace an issue with a Uher tape deck in respect of
    extremely low audio gain during recording. I was delighted when I
    spotted a resistor in the AGC section with a tiny blow-hole half way
    down its body. I was able to confirm this when I removed it for
    examination under a stereoscope. There was even a bulge under the hole
    where some pressure had clearly built-up immediately prior to the
    blow.'Easy fix!' I thought; 5 minutes and it's done. However, I was
    baffled when it tested spot-on its 1200 intended ohms! WTF?? Something
    must have pulled excess current through that component and the obvious
    culprit was the BJT it was the series resistor for. However, once
    again, it tested fine! I just never have encountered an outcome like
    that before. Anyone had similar?

    CD

    Mfring defect in the epoxy 'paint' finish.


    Unless something upstream that caused an over-current went
    open-circuit before the resistor could totally fail?


    The coating is cross-linked, so it chars rather than melting. If you
    ablate the resistive film with some huge overload, it just cracks off
    the coating as it goes.

    Cheers

    Phil Hobbs
    --
    Dr Philip C D Hobbs
    Principal Consultant
    ElectroOptical Innovations LLC / Hobbs ElectroOptics
    Optics, Electro-optics, Photonics, Analog Electronics
    Briarcliff Manor NY 10510

    http://electrooptical.net
    http://hobbs-eo.com

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Sat Nov 29 19:38:49 2025
    From Newsgroup: sci.electronics.repair

    On Sat, 29 Nov 2025 12:08:53 -0500, Phil Hobbs <pcdhSpamMeSenseless@electrooptical.net> wrote:

    On 2025-11-25 14:50, Cursitor Doom wrote:
    On Tue, 25 Nov 2025 11:43:50 -0500, legg <legg@nospam.magma.ca> wrote:

    On Sun, 23 Nov 2025 22:58:42 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    I've been trying to trace an issue with a Uher tape deck in respect of >>>> extremely low audio gain during recording. I was delighted when I
    spotted a resistor in the AGC section with a tiny blow-hole half way
    down its body. I was able to confirm this when I removed it for
    examination under a stereoscope. There was even a bulge under the hole >>>> where some pressure had clearly built-up immediately prior to the
    blow.'Easy fix!' I thought; 5 minutes and it's done. However, I was
    baffled when it tested spot-on its 1200 intended ohms! WTF?? Something >>>> must have pulled excess current through that component and the obvious >>>> culprit was the BJT it was the series resistor for. However, once
    again, it tested fine! I just never have encountered an outcome like
    that before. Anyone had similar?

    CD

    Mfring defect in the epoxy 'paint' finish.


    Unless something upstream that caused an over-current went
    open-circuit before the resistor could totally fail?


    The coating is cross-linked, so it chars rather than melting. If you
    ablate the resistive film with some huge overload, it just cracks off
    the coating as it goes.

    Cheers

    Phil Hobbs

    Hi Phil, Not sure what you're doing on a repair group squandering that planet-sized brain of yours, but you are of course most welcome! I
    shall try to hunt down that 'suspicious' resistor tomorrow and post a
    close-up image of it, as it's one of those things where - for once - a
    picture really is worth a thousand words. Then everyone can chip in
    their 2c worth about what the cause might be. Stay tuned!

    CD

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Reinhard Zwirner@reinhard.zwirner@t-online.de to sci.electronics.repair on Sun Nov 30 09:14:43 2025
    From Newsgroup: sci.electronics.repair

    Cursitor Doom schrieb:
    On Sat, 29 Nov 2025 14:01:43 +0100, Reinhard Zwirner <reinhard.zwirner@t-online.de> wrote:

    Cursitor Doom schrieb:
    On Sat, 29 Nov 2025 00:44:27 +0100, Reinhard Zwirner
    <reinhard.zwirner@t-online.de> wrote:

    Cursitor Doom schrieb:


    [...]
    Jeff, it's a Uher Report Monitor 4000 so mono only. ...

    <https://elektrotanya.com/showresult?what=uher+report+monitor+4000&kategoria=All&kat2=All>

    This one?

    That's the machine, yes. But there's no schematics in this one.

    But you'll find it in my other post.

    I already had that one from RM, Reinhardt. Plus I also have a hard
    copy service manual with a large scale schematic of another close
    variant of this model. Unfortunately, neither of these totally
    correspond to the 4000 I have here and the AGC section is *totally*
    different from either schematic. :(

    Did you try to compare the AGC circuits of types 4200 var1/2 (stereo,
    2-track tape heads) and 4400 (stereo, 4-track tape heads) with the
    AGC circuit of your device? Those three schematics can also be found
    in RM.
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Sun Nov 30 10:26:17 2025
    From Newsgroup: sci.electronics.repair

    On Sun, 30 Nov 2025 09:14:43 +0100, Reinhard Zwirner <reinhard.zwirner@t-online.de> wrote:

    Cursitor Doom schrieb:
    On Sat, 29 Nov 2025 14:01:43 +0100, Reinhard Zwirner
    <reinhard.zwirner@t-online.de> wrote:

    Cursitor Doom schrieb:
    On Sat, 29 Nov 2025 00:44:27 +0100, Reinhard Zwirner
    <reinhard.zwirner@t-online.de> wrote:

    Cursitor Doom schrieb:


    [...]
    Jeff, it's a Uher Report Monitor 4000 so mono only. ...

    <https://elektrotanya.com/showresult?what=uher+report+monitor+4000&kategoria=All&kat2=All>

    This one?

    That's the machine, yes. But there's no schematics in this one.

    But you'll find it in my other post.

    I already had that one from RM, Reinhardt. Plus I also have a hard
    copy service manual with a large scale schematic of another close
    variant of this model. Unfortunately, neither of these totally
    correspond to the 4000 I have here and the AGC section is *totally*
    different from either schematic. :(

    Did you try to compare the AGC circuits of types 4200 var1/2 (stereo,
    2-track tape heads) and 4400 (stereo, 4-track tape heads) with the
    AGC circuit of your device? Those three schematics can also be found
    in RM.

    The AGC is a central part on the main PCB rather than on a separate
    board someone might have substituted at some point, so it seems like
    very much an outside chance your idea would bear fruit. Nevertheless,
    I'll give it a try..
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Sun Nov 30 14:38:33 2025
    From Newsgroup: sci.electronics.repair

    Here are the photos of the suspicous resistor; let me know what you
    think. In addition to the blow holes, it's also slightly mis-shapen.

    https://disk.yandex.com/d/ommuYJD2ZKsW8A
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From legg@legg@nospam.magma.ca to sci.electronics.repair on Sun Nov 30 12:41:35 2025
    From Newsgroup: sci.electronics.repair

    On Sun, 30 Nov 2025 14:38:33 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    Here are the photos of the suspicous resistor; let me know what you
    think. In addition to the blow holes, it's also slightly mis-shapen.

    https://disk.yandex.com/d/ommuYJD2ZKsW8A

    Doesn't look like a paint defect, nnless you've been poking
    at it with an exacto knife tip, after the fact.

    Can't tell if it's smoke or just bad shadowing. Why not same
    exposure and lighting in all three images?

    RL
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to sci.electronics.repair on Sun Nov 30 09:43:44 2025
    From Newsgroup: sci.electronics.repair

    On Sun, 30 Nov 2025 14:38:33 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    Here are the photos of the suspicous resistor; let me know what you
    think. In addition to the blow holes, it's also slightly mis-shapen.

    https://disk.yandex.com/d/ommuYJD2ZKsW8A

    <https://disk.yandex.com/d/ommuYJD2ZKsW8A/DSC_0758.JPG>
    I can't tell if the black area above the hole is a burn mark or a
    shadow from the lower end of the resistor. There are no additional
    burn marks along the perimeter of the hole which suggests that
    overheating was not the cause. If it were a volcanic explosion or
    burn mark caused by overheating, I would expect to see black carbon
    around the inside of the hole. Instead, it looks like clean ceramic
    (coating) in the hole. That could also have been caused by a bubble
    in the coating produced during manufacture. I believe you mentioned
    that the resistor survived and reads the correct 1200 ohms, which
    favor the bubble explanation. If the carbon film resistor had been
    overheated, it would have changed value greater than +/-5%.

    Can you provide better photos of just the hole area (without shadows)

    Hint, use a microscope <https://www.learnbydestroying.com/jeffl/pics/microscopes/Olympus%20SZ30/SZ30-01.jpg>
    and fix your lighting so that you don't have any shadows. I sometimes
    get lazy when working with small parts and just use two flashlights.
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272 AE6KS 831-336-2558

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Sun Nov 30 18:07:46 2025
    From Newsgroup: sci.electronics.repair

    On Sun, 30 Nov 2025 12:41:35 -0500, legg <legg@nospam.magma.ca> wrote:

    On Sun, 30 Nov 2025 14:38:33 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    Here are the photos of the suspicous resistor; let me know what you
    think. In addition to the blow holes, it's also slightly mis-shapen.

    https://disk.yandex.com/d/ommuYJD2ZKsW8A

    Doesn't look like a paint defect, nnless you've been poking
    at it with an exacto knife tip, after the fact.

    I've not been excavating! There was a bubble on the surface
    originally, which I scraped off with a fingernail to reveal that hole.
    I didn't dig any further.

    Can't tell if it's smoke or just bad shadowing. Why not same
    exposure and lighting in all three images?

    It was very difficult to photograph, because the depth of field was
    close to zero and the resistor was only millimeters from the lens
    glass. I had to use a hand-held LED lamp for illumination, but
    full-on, frontal illumination wasn't possible due to the proximity of
    the subject to the lens, I'm afraid. The lighting varies because I was
    holding the lamp by hand each time.
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Sun Nov 30 18:16:59 2025
    From Newsgroup: sci.electronics.repair

    On Sun, 30 Nov 2025 09:43:44 -0800, Jeff Liebermann <jeffl@cruzio.com>
    wrote:

    On Sun, 30 Nov 2025 14:38:33 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    Here are the photos of the suspicous resistor; let me know what you
    think. In addition to the blow holes, it's also slightly mis-shapen.

    https://disk.yandex.com/d/ommuYJD2ZKsW8A

    <https://disk.yandex.com/d/ommuYJD2ZKsW8A/DSC_0758.JPG>
    I can't tell if the black area above the hole is a burn mark or a
    shadow from the lower end of the resistor. There are no additional
    burn marks along the perimeter of the hole which suggests that
    overheating was not the cause. If it were a volcanic explosion or
    burn mark caused by overheating, I would expect to see black carbon
    around the inside of the hole. Instead, it looks like clean ceramic >(coating) in the hole.

    Correct. There's *no* charring or smoke evidence at all here, Jeff.
    It's as clean as a whistle. There is also a much smaller hole a bit
    further around on the same level, but too small to snap with my setup.

    That could also have been caused by a bubble
    in the coating produced during manufacture. I believe you mentioned
    that the resistor survived and reads the correct 1200 ohms, which
    favor the bubble explanation. If the carbon film resistor had been >overheated, it would have changed value greater than +/-5%.

    Yes, it reads 1200 ohms as per its color coding, Jeff. However, if it
    *had* been +/-5% off that prior to whatever caused this, it could
    still have changed value by coincidence to 1200!

    Can you provide better photos of just the hole area (without shadows)

    Not with my current set-up, I'm afraid. I was really pushing things to
    the limit for what I have as it is!

    Hint, use a microscope ><https://www.learnbydestroying.com/jeffl/pics/microscopes/Olympus%20SZ30/SZ30-01.jpg>
    and fix your lighting so that you don't have any shadows. I sometimes
    get lazy when working with small parts and just use two flashlights.

    I have a stereocope and two microscopes, but they're not the type you
    can easily take photos through. I really must order something more
    suitable for this purpose, because the stereo I have is old-school
    analog a bit like yours.

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to sci.electronics.repair on Sun Nov 30 13:11:45 2025
    From Newsgroup: sci.electronics.repair

    On Sat, 29 Nov 2025 12:33:52 +0100, Reinhard Zwirner <reinhard.zwirner@t-online.de> wrote:

    Jeff Liebermann schrieb:
    On Sat, 29 Nov 2025 00:44:27 +0100, Reinhard Zwirner
    <reinhard.zwirner@t-online.de> wrote:

    Cursitor Doom schrieb:


    [...]
    Jeff, it's a Uher Report Monitor 4000 so mono only. ...

    <https://elektrotanya.com/showresult?what=uher+report+monitor+4000&kategoria=All&kat2=All>

    This one?

    HTH

    Reinhard

    Nice. I couldn't find any schematics in the above download. ...

    Sorry. Instead, give this a try: ><https://www.radiomuseum.org/r/uher_report_4000_monitor.html>
    HTreallyH
    Reinhard

    Somewhat better but not good enough. I filled out the request form.
    It sent me an email with the download link. I downloaded the PDF,
    which only showed 1/2 of the Uher Report 4000 monitor schematic.
    Fortunately, the AGC circuit is shown. The PDF is also rotated +90
    degrees which might explain the truncation. The schematic is clearer
    than the one I found.

    The schematic request URL also includes a list of other people who are currently downloading the Uher monitor 4000 schematic. It shows about
    70 downoads per minute for the half schematic. Seems a bit high.
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272 AE6KS 831-336-2558

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to sci.electronics.repair on Sun Nov 30 13:48:58 2025
    From Newsgroup: sci.electronics.repair

    On Sun, 30 Nov 2025 18:16:59 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    I have a stereocope and two microscopes,

    I have about seven microscopes. Three of them work. The remaining
    four need repair. One can never had enough microscopes.

    but they're not the type you
    can easily take photos through. I really must order something more
    suitable for this purpose, because the stereo I have is old-school
    analog a bit like yours.

    <https://www.learnbydestroying.com/jeffl/pics/microscopes/>
    I have three more that are not among the photos.

    Trinocular head perhaps? Note the 3rd eyepiece for the camera: <https://www.google.com/search?udm=2&q=trinocular%20vision%20microscope>

    You don't need a trinocular head. When I need to take photos on a
    binocular microscope, I remove one of the eyepieces, insert 0.5x lens,
    add a camera lens adapter, and take photos. Your binocular microscope
    should work: <https://www.google.com/search?q=microscope%20camera%20adapter&udm=2>

    For illumination, I use a cheap LED ring light: <https://www.google.com/search?udm=2&q=microscope%20LED%20ring%20light>
    If I need more light, I have various flashlights lights and mounting contraptions.
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272 AE6KS 831-336-2558

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Mon Dec 1 00:38:33 2025
    From Newsgroup: sci.electronics.repair

    On Sun, 30 Nov 2025 13:48:58 -0800, Jeff Liebermann <jeffl@cruzio.com>
    wrote:

    On Sun, 30 Nov 2025 18:16:59 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    I have a stereocope and two microscopes,

    I have about seven microscopes. Three of them work. The remaining
    four need repair. One can never had enough microscopes.

    but they're not the type you
    can easily take photos through. I really must order something more
    suitable for this purpose, because the stereo I have is old-school
    analog a bit like yours.

    <https://www.learnbydestroying.com/jeffl/pics/microscopes/>
    I have three more that are not among the photos.

    Very nice. I had a BH a while ago; can't go wrong with Olympus.
    Currently I have a Russian Lomo (monocular) and a binocular
    Leitz-Wetzlar. The stereoscope's a Kyowa. I've got a Watson as well
    from the late 1950s; beautifully made in a hardwood case with the
    original bill of sale, but I don't use it as it's not very ergonomic
    compared with more modern designs. Shame really.

    Trinocular head perhaps? Note the 3rd eyepiece for the camera: ><https://www.google.com/search?udm=2&q=trinocular%20vision%20microscope>

    You don't need a trinocular head. When I need to take photos on a
    binocular microscope, I remove one of the eyepieces, insert 0.5x lens,
    add a camera lens adapter, and take photos. Your binocular microscope
    should work: ><https://www.google.com/search?q=microscope%20camera%20adapter&udm=2>

    Yes, I really must get one of those next time I'm on Ebay.

    For illumination, I use a cheap LED ring light: ><https://www.google.com/search?udm=2&q=microscope%20LED%20ring%20light>
    If I need more light, I have various flashlights lights and mounting >contraptions.

    Yeah, same here, Jeff. I *do* have a USB microscope *somewhere* as
    well, but haven't seen it for a few years!

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From legg@legg@nospam.magma.ca to sci.electronics.repair on Mon Dec 1 08:01:18 2025
    From Newsgroup: sci.electronics.repair

    On Sun, 30 Nov 2025 18:07:46 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    On Sun, 30 Nov 2025 12:41:35 -0500, legg <legg@nospam.magma.ca> wrote:

    On Sun, 30 Nov 2025 14:38:33 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    Here are the photos of the suspicous resistor; let me know what you >>>think. In addition to the blow holes, it's also slightly mis-shapen.

    https://disk.yandex.com/d/ommuYJD2ZKsW8A

    Doesn't look like a paint defect, nnless you've been poking
    at it with an exacto knife tip, after the fact.

    I've not been excavating! There was a bubble on the surface
    originally, which I scraped off with a fingernail to reveal that hole.
    I didn't dig any further.

    Can't tell if it's smoke or just bad shadowing. Why not same
    exposure and lighting in all three images?

    It was very difficult to photograph, because the depth of field was
    close to zero and the resistor was only millimeters from the lens
    glass. I had to use a hand-held LED lamp for illumination, but
    full-on, frontal illumination wasn't possible due to the proximity of
    the subject to the lens, I'm afraid. The lighting varies because I was >holding the lamp by hand each time.

    A 'bubble' is a definite sign of a paint defect at time of mfr..

    RL
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From legg@legg@nospam.magma.ca to sci.electronics.repair on Wed Dec 3 09:03:25 2025
    From Newsgroup: sci.electronics.repair

    On Sat, 29 Nov 2025 12:47:21 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    On Fri, 28 Nov 2025 19:05:31 +0000, liz@poppyrecords.invalid.invalid
    (Liz Tuddenham) wrote:

    Cursitor Doom <cd6699@notformail.com> wrote:

    On Fri, 28 Nov 2025 11:37:56 +0000, liz@poppyrecords.invalid.invalid
    (Liz Tuddenham) wrote:

    Cursitor Doom <cd6699@notformail.com> wrote:

    ... Time for someone else more experienced with Uhers to take over
    methinks.

    I used to repair them many years ago. if you live anywhere near Bath,
    drop in and I'll try to help you.

    That's very good of you and I would - but unfortunately I left the UK
    many years ago. Thanks, anyway. :)

    I'm sure I had the circuit diagrams for several of the Uher models - but
    i have no idea where they are now.

    I seem to remember the 2-transistor mic pre-amps had a rather clever >>counter-intuitive volume control arrangement, which gave a wide range of >>possible volume input levels. The wiper was connected to the output of
    the second transistor, with one end of the track going to the followiong >>stage and the other end going to the emitter of the first transistor.
    As the volume was turned down it increased the negative feedback around
    the front end.

    If you suspect the fault is in the AGC system, do you get an improvement
    if you switch the AGC off?

    Doesn't bring the audio back, I'm afraid. However, that doesn't
    exculpate the AGC, as they've embedded the on/oiff/fast/slow switch
    right in the middle of the stage.

    Troubleshoot in the 'off' position and assume that AGC has nothing
    to do with your problem.

    RL
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Sat Dec 6 14:29:43 2025
    From Newsgroup: sci.electronics.repair

    On Mon, 01 Dec 2025 08:01:18 -0500, legg <legg@nospam.magma.ca> wrote:

    On Sun, 30 Nov 2025 18:07:46 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    On Sun, 30 Nov 2025 12:41:35 -0500, legg <legg@nospam.magma.ca> wrote:

    On Sun, 30 Nov 2025 14:38:33 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    Here are the photos of the suspicous resistor; let me know what you >>>>think. In addition to the blow holes, it's also slightly mis-shapen.

    https://disk.yandex.com/d/ommuYJD2ZKsW8A

    Doesn't look like a paint defect, nnless you've been poking
    at it with an exacto knife tip, after the fact.

    I've not been excavating! There was a bubble on the surface
    originally, which I scraped off with a fingernail to reveal that hole.
    I didn't dig any further.

    Can't tell if it's smoke or just bad shadowing. Why not same
    exposure and lighting in all three images?

    It was very difficult to photograph, because the depth of field was
    close to zero and the resistor was only millimeters from the lens
    glass. I had to use a hand-held LED lamp for illumination, but
    full-on, frontal illumination wasn't possible due to the proximity of
    the subject to the lens, I'm afraid. The lighting varies because I was >>holding the lamp by hand each time.

    A 'bubble' is a definite sign of a paint defect at time of mfr..


    I've never come across that before; just assumed it had blown through over-current. I was *convinced* I was really on to something. I
    suppose I could excavate the hole out and see how far down it goes
    down. I might do that tomorrow just out of idle curiosity....

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Sat Dec 6 14:32:25 2025
    From Newsgroup: sci.electronics.repair

    On Wed, 03 Dec 2025 09:03:25 -0500, legg <legg@nospam.magma.ca> wrote:

    On Sat, 29 Nov 2025 12:47:21 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    On Fri, 28 Nov 2025 19:05:31 +0000, liz@poppyrecords.invalid.invalid
    (Liz Tuddenham) wrote:

    Cursitor Doom <cd6699@notformail.com> wrote:

    On Fri, 28 Nov 2025 11:37:56 +0000, liz@poppyrecords.invalid.invalid
    (Liz Tuddenham) wrote:

    Cursitor Doom <cd6699@notformail.com> wrote:

    ... Time for someone else more experienced with Uhers to take over
    methinks.

    I used to repair them many years ago. if you live anywhere near Bath, >>>> >drop in and I'll try to help you.

    That's very good of you and I would - but unfortunately I left the UK
    many years ago. Thanks, anyway. :)

    I'm sure I had the circuit diagrams for several of the Uher models - but >>>i have no idea where they are now.

    I seem to remember the 2-transistor mic pre-amps had a rather clever >>>counter-intuitive volume control arrangement, which gave a wide range of >>>possible volume input levels. The wiper was connected to the output of >>>the second transistor, with one end of the track going to the followiong >>>stage and the other end going to the emitter of the first transistor.
    As the volume was turned down it increased the negative feedback around >>>the front end.

    If you suspect the fault is in the AGC system, do you get an improvement >>>if you switch the AGC off?

    Doesn't bring the audio back, I'm afraid. However, that doesn't
    exculpate the AGC, as they've embedded the on/oiff/fast/slow switch
    right in the middle of the stage.

    Troubleshoot in the 'off' position and assume that AGC has nothing
    to do with your problem.

    RL

    No doubt good advice, but as I mentioned earlier somewhere, I've kind
    of lost the will to live with this problem so it's going off to a R-R specialist familiar with Uhers for a full service of the electronics
    and mechanics. It doesn't cost a fortune for these - unlike the
    Ferrograph I had serviced earlier this year.
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Wed Dec 10 18:17:50 2025
    From Newsgroup: sci.electronics.repair

    On Sat, 06 Dec 2025 14:29:43 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    On Mon, 01 Dec 2025 08:01:18 -0500, legg <legg@nospam.magma.ca> wrote:

    On Sun, 30 Nov 2025 18:07:46 +0000, Cursitor Doom
    <cd6699@notformail.com> wrote:

    On Sun, 30 Nov 2025 12:41:35 -0500, legg <legg@nospam.magma.ca> wrote:

    On Sun, 30 Nov 2025 14:38:33 +0000, Cursitor Doom >>>><cd6699@notformail.com> wrote:

    Here are the photos of the suspicous resistor; let me know what you >>>>>think. In addition to the blow holes, it's also slightly mis-shapen.

    https://disk.yandex.com/d/ommuYJD2ZKsW8A

    Doesn't look like a paint defect, nnless you've been poking
    at it with an exacto knife tip, after the fact.

    I've not been excavating! There was a bubble on the surface
    originally, which I scraped off with a fingernail to reveal that hole.
    I didn't dig any further.

    Can't tell if it's smoke or just bad shadowing. Why not same
    exposure and lighting in all three images?

    It was very difficult to photograph, because the depth of field was
    close to zero and the resistor was only millimeters from the lens
    glass. I had to use a hand-held LED lamp for illumination, but
    full-on, frontal illumination wasn't possible due to the proximity of
    the subject to the lens, I'm afraid. The lighting varies because I was >>>holding the lamp by hand each time.

    A 'bubble' is a definite sign of a paint defect at time of mfr..


    I've never come across that before; just assumed it had blown through >over-current. I was *convinced* I was really on to something. I
    suppose I could excavate the hole out and see how far down it goes
    down. I might do that tomorrow just out of idle curiosity.

    Well, before I got around to that, my Ferrograph, which had just got
    back from a *very* expensive refurb, presented with the exact same
    problem: zero recording to tape despite plenty of audio input. Since
    the F'graph was still under warranty from the servicing people, I
    called them up and complained (politely - fortunately, as it
    happened). The chap on the phone said, "have you been playing old
    tapes on it?" I said, "Yes." He said, "Give the heads a good clean,
    then." I said, "They don't look dirty." He said, "Give 'em a good
    clean anyway and see if that fixes it." So I did (not having any faith
    it would help in the least, however). Nevertheless, full recording was instantly restored! So I thought I'd try the same thing with the Uher
    - and despite the heads looking perfectly clean, that worked too!
    It's been nearly 50 years since I last used reel to reel tapes and it
    seems I'd forgotten a basic piece of regular maintenance and that was
    the cause of my problem. I'd spent *hours* going through all the
    circuitry looking for anomalous voltage readings and finding none,
    squirting test signals into the amp chain and not finding any red
    flags there, not to mention the bias oscillator and the AGC. Whilst
    all the time, the solution was a simple bit of housework.
    Back in the day, we didn't need to worry about oxide-shedding, but old
    tapes age the same as we do, it transpires; some worse than others.
    Ampex are the *worst* in this respect, I've learned. Don't play old
    Ampex. Don't buy NOS Ampex. Google "sticky shed" for more info and
    don't fall into the same rabbit hole I did!

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From liz@liz@poppyrecords.invalid.invalid (Liz Tuddenham) to sci.electronics.repair on Wed Dec 10 21:58:21 2025
    From Newsgroup: sci.electronics.repair

    Cursitor Doom <cd6699@notformail.com> wrote:

    [...]
    He said, "Give the heads a good clean,
    then." I said, "They don't look dirty." He said, "Give 'em a good
    clean anyway and see if that fixes it." So I did (not having any faith
    it would help in the least, however). Nevertheless, full recording was instantly restored!

    I asked if you had cleaned the heads right at the beginning of this
    thread. The tineiest of gaps between the head and the tape can have
    quite drastic effects on reproduction and even worse ones on recording.

    Another cause of those symptoms, which is sometimes discovered by
    complete beginners, is having the tape twisted so they are trying to
    record or play though the backing material. Some tapes that have
    'bootlaced' can have an entire twisted section in the middle of an
    otherwise right-way-around tape. I have also seen spillages due to
    putting the spools on upside down, so they unwound under power instead
    of winding up.

    The most confusing decks of all are those with non-standard tape paths
    and winding systems. One Truvox deck ran the tape from right to left
    and several early machines had anticlockwise takeup spools that wound
    the tape oxide-outwards.
    --
    ~ Liz Tuddenham ~
    (Remove the ".invalid"s and add ".co.uk" to reply)
    www.poppyrecords.co.uk
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Wed Dec 10 23:14:19 2025
    From Newsgroup: sci.electronics.repair

    On Wed, 10 Dec 2025 21:58:21 +0000, liz@poppyrecords.invalid.invalid
    (Liz Tuddenham) wrote:

    Cursitor Doom <cd6699@notformail.com> wrote:

    [...]
    He said, "Give the heads a good clean,
    then." I said, "They don't look dirty." He said, "Give 'em a good
    clean anyway and see if that fixes it." So I did (not having any faith
    it would help in the least, however). Nevertheless, full recording was
    instantly restored!

    I asked if you had cleaned the heads right at the beginning of this
    thread. The tineiest of gaps between the head and the tape can have
    quite drastic effects on reproduction and even worse ones on recording.

    I'm not seeing it for some reason. Can you give me the message ID?

    Another cause of those symptoms, which is sometimes discovered by
    complete beginners, is having the tape twisted so they are trying to
    record or play though the backing material. Some tapes that have
    'bootlaced' can have an entire twisted section in the middle of an
    otherwise right-way-around tape. I have also seen spillages due to
    putting the spools on upside down, so they unwound under power instead
    of winding up.

    The most confusing decks of all are those with non-standard tape paths
    and winding systems. One Truvox deck ran the tape from right to left
    and several early machines had anticlockwise takeup spools that wound
    the tape oxide-outwards.

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From ehsjr@ehsjr@verizon.net to sci.electronics.repair on Wed Dec 10 21:38:18 2025
    From Newsgroup: sci.electronics.repair

    On 12/10/2025 6:14 PM, Cursitor Doom wrote:
    On Wed, 10 Dec 2025 21:58:21 +0000, liz@poppyrecords.invalid.invalid
    (Liz Tuddenham) wrote:

    Cursitor Doom <cd6699@notformail.com> wrote:

    [...]
    He said, "Give the heads a good clean,
    then." I said, "They don't look dirty." He said, "Give 'em a good
    clean anyway and see if that fixes it." So I did (not having any faith
    it would help in the least, however). Nevertheless, full recording was
    instantly restored!

    I asked if you had cleaned the heads right at the beginning of this
    thread. The tineiest of gaps between the head and the tape can have
    quite drastic effects on reproduction and even worse ones on recording.

    I'm not seeing it for some reason. Can you give me the message ID?

    On Wed, 26 Nov 2025 09:55:24 +0000, liz@poppyrecords.invalid.invalid
    (Liz Tuddenham) wrote:

    Cursitor Doom <cd6699@notformail.com> wrote:

    I've been trying to trace an issue with a Uher tape deck in respect of
    extremely low audio gain during recording. I was delighted when I
    spotted a resistor in the AGC section with a tiny blow-hole half way
    down its body. I was able to confirm this when I removed it for
    examination under a stereoscope. There was even a bulge under the hole
    where some pressure had clearly built-up immediately prior to the
    blow.'Easy fix!' I thought; 5 minutes and it's done. However, I was
    baffled when it tested spot-on its 1200 intended ohms! WTF?? Something
    must have pulled excess current through that component and the obvious
    culprit was the BJT it was the series resistor for. However, once
    again, it tested fine! I just never have encountered an outcome like
    that before. Anyone had similar?

    Have you cleaned the tape heads?

    Yes, but not for that reason as the fault just suddenly manifested out
    of nowhere.






    Another cause of those symptoms, which is sometimes discovered by
    complete beginners, is having the tape twisted so they are trying to
    record or play though the backing material. Some tapes that have
    'bootlaced' can have an entire twisted section in the middle of an
    otherwise right-way-around tape. I have also seen spillages due to
    putting the spools on upside down, so they unwound under power instead
    of winding up.

    The most confusing decks of all are those with non-standard tape paths
    and winding systems. One Truvox deck ran the tape from right to left
    and several early machines had anticlockwise takeup spools that wound
    the tape oxide-outwards.


    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Thu Dec 11 15:27:20 2025
    From Newsgroup: sci.electronics.repair

    On Thu, 11 Dec 2025 14:12:14 +0000, liz@poppyrecords.invalid.invalid
    (Liz Tuddenham) wrote:

    Cursitor Doom <cd6699@notformail.com> wrote:

    Just goes to show how a
    tiny bit of invisible foulage can throw a real spanner in the works
    for the unwary. Lesson learned!

    About 6 months ago I was asked by a local dancing school if I still had
    the master tape of a show where I had done the sound 20 years ago.
    After spending an evening sorting through piles of tapes stored in a
    disused lavatory (Yes, really!) we found it. I laced it up on one of my
    Ferrographs (Logic 7) and the sound quality immediately deteriorated to
    rubbish.

    Knowing what I now know and never having handled 40+ year old tapes
    before, I can well believe it. The F'graph I recently had serviced is
    a Logic 7 as well, BTW.

    I bought one that the BBC had scrapped because of a "Logic fault"
    (according to the ticket tied to it). The problem was a very mysterious >intermittent one: sometimes pressing one button would give the function
    of a different button - but sometimes it worked correctly. I kept a
    note of the faults when they showed up and was lucky enough to obtain a
    full service manual that had a table of logic faults included with it.

    The table showed that the fault was coming from one of the relays not >operating - but when I watched carefully I could see the relay armature >moved. If I operated it by hand, everthing worked correctly.

    Then I spotted the cause: a tiny iron filing was in the air gap -
    sometimes the magnetism caused it to stand up on end, preventing the
    full travel of the armature - but sometimes it lay down flat and
    everything worked correctly. I removed it with a bit of adhesive tape
    and was pleased to find I had bought an excellent machine in perfect >condition at a ridiculously low price.

    I bought mine for an absurdly low price at an auction of house
    contents (just over a hundred quid) - but spent almost ten times that
    amount on putting it back to original specification. You did very well
    with that relay in spotting that speck!

    We played the tape for long enough to identify that it was the correct
    one, then I had to spend the following evening cleaning up the required
    5-minute segment. I wound the of tape backwards and forwards through a
    fold of soft cloth, picking up loads of debris at each pass.

    According to the nerds on Tapeheads, before we play an old tape we
    should bake it beforehand - yes, really - and digitize it upon first
    play then bin it for the sake of our machines!

    It depends on the cause of the problem. That is the recommended way of >treating 'sticky shed' but if the tape is very old (and sticky shed
    isn't the problem), baking it may cause it to become brittle and keep >snapping.

    Eventually i was able to play it, stopping and cleaning the heads and
    the guides several times. If you don't clean the guides as well as all
    the heads, including the erase head, even a clean tape can drag
    particles into the recording and playback heads. Finally I edited the
    good bits together, burnt them onto a CDR and sent them to the dancing
    school.

    Yes, you would have to do the entire visible/accessible tape transport
    mechanism or it won't have the desired effect for that reason. I find
    it unbelievable that heads that *appear* spotless can refuse to work
    properly until freshly cleaned again. How many picograms of crap does
    it take to mess things up? Can't be many!

    I can't remember the exact reference but there were papers written on
    this in the 1950s and 1960s. I would begin by looking in the Philips >Technical Review around the late 1950s and onwards. It became even more >important when tape was first used for digital and video recording
    because it affects the high frequencies much worse than the low
    frequencies.

    Well, it's all new to me having to deal with vintage tape. Back in the
    day, the tapes we had were still young and fresh and this issue simply
    never arose (not in my personal experience at any rate). My serviceman
    reckons it's a good idea to use IPA intially, then polish the heads
    with Autosol to get rid of any invisible remaining residue and it's an
    approach I now plan to stick to in future!
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From legg@legg@nospam.magma.ca to sci.electronics.repair on Thu Dec 11 12:09:00 2025
    From Newsgroup: sci.electronics.repair

    <snip
    A 'bubble' is a definite sign of a paint defect at time of mfr..


    I've never come across that before; just assumed it had blown through >>over-current. I was *convinced* I was really on to something. I
    suppose I could excavate the hole out and see how far down it goes
    down. I might do that tomorrow just out of idle curiosity.

    Well, before I got around to that, my Ferrograph, which had just got
    back from a *very* expensive refurb, presented with the exact same
    problem: zero recording to tape despite plenty of audio input. Since
    the F'graph was still under warranty from the servicing people, I
    called them up and complained (politely - fortunately, as it
    happened). The chap on the phone said, "have you been playing old
    tapes on it?" I said, "Yes." He said, "Give the heads a good clean,
    then." I said, "They don't look dirty." He said, "Give 'em a good
    clean anyway and see if that fixes it." So I did (not having any faith
    it would help in the least, however). Nevertheless, full recording was >instantly restored! So I thought I'd try the same thing with the Uher
    - and despite the heads looking perfectly clean, that worked too!
    It's been nearly 50 years since I last used reel to reel tapes and it
    seems I'd forgotten a basic piece of regular maintenance and that was
    the cause of my problem. I'd spent *hours* going through all the
    circuitry looking for anomalous voltage readings and finding none,
    squirting test signals into the amp chain and not finding any red
    flags there, not to mention the bias oscillator and the AGC. Whilst
    all the time, the solution was a simple bit of housework.
    Back in the day, we didn't need to worry about oxide-shedding, but old
    tapes age the same as we do, it transpires; some worse than others.
    Ampex are the *worst* in this respect, I've learned. Don't play old
    Ampex. Don't buy NOS Ampex. Google "sticky shed" for more info and
    don't fall into the same rabbit hole I did!


    -known good test media (your reference)
    -cleaned, demagnetized heads and transport (normal maintenance)
    -rubber parts (degeneration)
    -felt parts or anything dependent on adhesive (missing/moving)
    -lubrication points (dirty or dry)
    -any manually 'adjustible' parts (user damage)
    -connectors (wear and tear)
    . . . . . electronics from power input to signal output.

    Hasn't changed in 80yrs, regardless of format or end use.

    RL
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From liz@liz@poppyrecords.invalid.invalid (Liz Tuddenham) to sci.electronics.repair on Thu Dec 11 20:04:59 2025
    From Newsgroup: sci.electronics.repair

    Cursitor Doom <cd6699@notformail.com> wrote:

    [...]
    [Ferrograph Logic 7]

    I bought mine for an absurdly low price at an auction of house
    contents (just over a hundred quid) - but spent almost ten times that
    amount on putting it back to original specification. ...

    Mine came from a scrapyard in the days when the BBC disposed of their
    unwanted gear by that route. I invested in a copy of the full sevice
    manual, which meant I could do all the repairs and servicing myself. I
    was doing transfers from discs for the UK National Sound Archive and had
    to meet their specifications: every tape had to begin with a set of
    line-up tones to confirm that the azimuth and speed were spot-on and the
    bias settings and equalisation were correct for that particular reel of
    tape. If the playback wasn't within their specified limits, the tape
    came back and I had to do the whole job again (and didn't get paid until
    it was satisfactory).

    Other transcriptors rather looked down on the Ferrographs as being
    dated, clunky battleships (one commented "You could play a length of
    bicycle chain on that thing!"), but I found they had been designed by
    people who actually had to use them professionally in arduous
    conditions, not by salesmen in plush showrooms. A tape path that looked
    so easy to thread in some other machines turned ito a contortionist's
    nightmare when it came to fast cut-and-splice editing because parts of
    the swish-looking casing got in the way of the tape when you needed to
    lift it out of the heads. The Ferrograph *was* clunky - and all the
    better for it.

    [...]

    Well, it's all new to me having to deal with vintage tape. Back in the
    day, the tapes we had were still young and fresh and this issue simply
    never arose (not in my personal experience at any rate). My serviceman reckons it's a good idea to use IPA intially, then polish the heads
    with Autosol to get rid of any invisible remaining residue and it's an approach I now plan to stick to in future!

    Try not to leave the IPA on the pinch wheel for any length of time, as I
    have heard it can harden the rubber. If the pinch wheel tyre ever
    starts to go badly wrong (e.g. mushy), you can get away with cutting the
    rubber off and stacking 3 'O'-rings on the metal core until such time
    as you can get a proper replacement. Don't get the mush on your skin,
    it is dangerous.

    I have never used Auto-Sol on the heads but I imagine it would be very effective - possibly a little too effective for anything other than
    occasional use in extreme circumstances.
    --
    ~ Liz Tuddenham ~
    (Remove the ".invalid"s and add ".co.uk" to reply)
    www.poppyrecords.co.uk
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Cursitor Doom@cd6699@notformail.com to sci.electronics.repair on Thu Dec 11 21:36:00 2025
    From Newsgroup: sci.electronics.repair

    On Thu, 11 Dec 2025 20:04:59 +0000, liz@poppyrecords.invalid.invalid
    (Liz Tuddenham) wrote:

    Cursitor Doom <cd6699@notformail.com> wrote:

    [...]
    [Ferrograph Logic 7]

    I bought mine for an absurdly low price at an auction of house
    contents (just over a hundred quid) - but spent almost ten times that
    amount on putting it back to original specification. ...

    Mine came from a scrapyard in the days when the BBC disposed of their >unwanted gear by that route. I invested in a copy of the full sevice
    manual, which meant I could do all the repairs and servicing myself. I
    was doing transfers from discs for the UK National Sound Archive and had
    to meet their specifications: every tape had to begin with a set of
    line-up tones to confirm that the azimuth and speed were spot-on and the
    bias settings and equalisation were correct for that particular reel of
    tape. If the playback wasn't within their specified limits, the tape
    came back and I had to do the whole job again (and didn't get paid until
    it was satisfactory).

    I'm deeply humbled. I had no idea you were so experienced and
    venerable in this field.
    I can barely lift my L7 these days; not getting any younger. As you
    say, they're built like tanks. Not sure where they fit in the fidelity
    pantheon of high-end tape players. Some say better than Revox and the
    Swiss machines, others say not even close. But build-wise, they're
    virtually indestructible. Studio quality? Not quite, perhaps. But what
    do I know?

    Other transcriptors rather looked down on the Ferrographs as being
    dated, clunky battleships (one commented "You could play a length of
    bicycle chain on that thing!"), but I found they had been designed by
    people who actually had to use them professionally in arduous
    conditions, not by salesmen in plush showrooms. A tape path that looked
    so easy to thread in some other machines turned ito a contortionist's >nightmare when it came to fast cut-and-splice editing because parts of
    the swish-looking casing got in the way of the tape when you needed to
    lift it out of the heads. The Ferrograph *was* clunky - and all the
    better for it.

    [...]

    Well, it's all new to me having to deal with vintage tape. Back in the
    day, the tapes we had were still young and fresh and this issue simply
    never arose (not in my personal experience at any rate). My serviceman
    reckons it's a good idea to use IPA intially, then polish the heads
    with Autosol to get rid of any invisible remaining residue and it's an
    approach I now plan to stick to in future!

    Try not to leave the IPA on the pinch wheel for any length of time, as I
    have heard it can harden the rubber. If the pinch wheel tyre ever
    starts to go badly wrong (e.g. mushy), you can get away with cutting the >rubber off and stacking 3 'O'-rings on the metal core until such time
    as you can get a proper replacement. Don't get the mush on your skin,
    it is dangerous.

    Ferrograph fucked up badly at some point in their history as you no
    doubt know by using some weird compound on their pinch wheels which
    turned into a thick black gum which proceeded to jam the works up and
    make the most awful and hard to remove mess inside all the moving
    parts. I've had mine replaced with a compound which is compatible with
    IPA. The "dangerous mush" - would that be rich in hydrofluoric acid,
    perchance?

    I have never used Auto-Sol on the heads but I imagine it would be very >effective - possibly a little too effective for anything other than >occasional use in extreme circumstances.

    It's a very mild abrasive akin to toothpaste. My servicer has been
    doing F'graphs for almost 60 years now and recommends it, so I think
    you'll find it's safe enough!

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From liz@liz@poppyrecords.invalid.invalid (Liz Tuddenham) to sci.electronics.repair on Thu Dec 11 23:07:46 2025
    From Newsgroup: sci.electronics.repair

    Cursitor Doom <cd6699@notformail.com> wrote:

    [...]
    I had no idea you were so experienced and
    venerable in this field.

    My excuse is that I'm very old, so I have had plenty of time to gain experience. Working to a specification is a great way to learn and
    cultivate ulcers at the same time.


    I can barely lift my L7 these days; not getting any younger. As you
    say, they're built like tanks. Not sure where they fit in the fidelity pantheon of high-end tape players. Some say better than Revox and the
    Swiss machines, others say not even close. But build-wise, they're
    virtually indestructible.

    It was generally accepted that the Studer/Revox was very slightly better
    on paper - but that was offset by awkward servicing arrangements unless
    you were an agent with board-extenders, spare boards and a supply of the
    exact parts. I've seen a Ferrograph still working with the heads held
    on by wood screws.

    [...]
    Ferrograph fucked up badly at some point in their history as you no
    doubt know by using some weird compound on their pinch wheels which
    turned into a thick black gum which proceeded to jam the works up and
    make the most awful and hard to remove mess inside all the moving
    parts.

    They weren't the only ones who got caught by that batch of compound;
    some Philips models had the problem in their rubber drive-clutch pads
    but they generally didn't last long enough for it to become apparent.

    It caused one of the worst nightmare scenarios of my career: I was
    using three Ferrrograph 7s (manual control, not Logic) to supply sound
    for a theatrical show. I was playing two machines alternately because
    the reels weren't big enough to hold the whole production, keeping the
    third as an emergency backup. At one of the final rehearsals they were
    left running all day as the producer constantly switched back and forth
    between musical numbers to give the cast the practice they needed.

    Suddenly one of the machines ground to a halt, so I hastily switched to
    the standby machine. After a few minutes that one developed dreadful
    wow so I stopped it. The remaining machine kept going and I had some
    hasty tape-threading to do at the changeovers.

    I took the two faulty machines away and dismantled them the next
    morning. In one of them, the compound from all three idler wheels had
    fused into a single gooey blob which had wrapped itself around the motor pulley, heated up from the churning effect, and then flown off in
    droplets over the entire works. In the other machine, the active wheel
    was gradually melting into the other two and dragging, also spreading
    sticky droplets throughout the works. Luckily my 'day job' was in a
    research establishment where one of the technicians warned me about the chemical risk.

    The "dangerous mush" - would that be rich in hydrofluoric acid,
    perchance?

    Yes.

    The technician produced a solvent (highly flammable!)which removed the
    mush that I hadn't been able to scrape off. Replacement wheels arrived
    by post the following morning and I fitted them in time for the first
    public performance that evening.


    I have never used Auto-Sol on the heads but I imagine it would be very >effective - possibly a little too effective for anything other than >occasional use in extreme circumstances.

    It's a very mild abrasive akin to toothpaste. My servicer has been
    doing F'graphs for almost 60 years now and recommends it, so I think
    you'll find it's safe enough!

    I'll give it a try next time I have a really persistent head-clog.
    --
    ~ Liz Tuddenham ~
    (Remove the ".invalid"s and add ".co.uk" to reply)
    www.poppyrecords.co.uk
    --- Synchronet 3.21a-Linux NewsLink 1.2