• Connector-less connections?

    From Don Y@blockedofcourse@foo.invalid to sci.electronics.design on Fri Jan 9 07:45:49 2026
    From Newsgroup: sci.electronics.design

    A typical installation, for me, requires 100-500 CAT5e drops.
    I'd prefer to have "local talent" do this (licensed electricians on
    a job site) but the consensus is they are woefully underqualified
    for anything more than grunt work: stringing wire. Certainly
    not qualified to install, configure and troubleshoot anything
    more advanced than a doorbell!

    So, I'll have to find other folks to actually connect the devices
    to PRESTRUNG cable and bring the system up (much easier to do when
    actually connecting the devices as they are still accessible at
    that time so you can interact with them AS you are connecting them!)

    But, you'd like to defer this until after the walls are in place.
    Maybe even *after* the sale (so this can be priced as an add-on option, treating the cables' prior installation as overhead).

    However, you don't want to discover that one or more cables are
    toast as opening the walls to replace them is REALLY costly!

    Ideally, I'd like to be able to test/qualify each cable before
    that point. But, would like to avoid having to attach 8P8C's to
    each end JUST to connect a test set. The 8P8C's would then have
    to later be removed (cut off) and discarded by the installer.

    [So, you're paying to have them attached to the cable ends SOLELY
    for the purpose of ringing out the cable!]

    Ideally, I'd like to be able to "connect" to the cables without
    attaching a connector.

    And obvious solution would be to strip the ends of each conductor
    and insert them into a temporary connector (built into test set)
    just for the duration of the test. But, stripping 8 conductors
    also adds labor (many hundred times over).

    So, I'm thinking of an IDC connector (ideally reusable but likely
    not practical) so the conductors could be quickly connected for
    the test. Then, the connector removed (cut off!) and discarded
    after the cable is qualified.

    As the connector is disposable, there's no need for it to be pinned "correctly"; the test set could sort out HOW *this* instance is
    pinned and adapt itself to that configuration for the duration
    of THAT test.

    This burdens the tester with that additional capability. But, saves
    labor costs by allowing relatively unskilled people to install and
    test those cables.

    Make sense?

    The two questions are:
    - is there a "reusable" IDC fixture that could provide this
    connection as part of the tester (without having to incur the
    cost of consumables)?
    - any potential risks in this approach (besides ensuring that
    the testing is done after the possibility of any cable damage
    has passed)?

    Bonus question: any way to check the cable without piercing the
    insulation on each end?
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From john larkin@jl@glen--canyon.com to sci.electronics.design on Fri Jan 9 06:59:17 2026
    From Newsgroup: sci.electronics.design

    On Fri, 9 Jan 2026 07:45:49 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    A typical installation, for me, requires 100-500 CAT5e drops.
    I'd prefer to have "local talent" do this (licensed electricians on
    a job site) but the consensus is they are woefully underqualified
    for anything more than grunt work: stringing wire. Certainly
    not qualified to install, configure and troubleshoot anything
    more advanced than a doorbell!

    So, I'll have to find other folks to actually connect the devices
    to PRESTRUNG cable and bring the system up (much easier to do when
    actually connecting the devices as they are still accessible at
    that time so you can interact with them AS you are connecting them!)

    But, you'd like to defer this until after the walls are in place.
    Maybe even *after* the sale (so this can be priced as an add-on option, >treating the cables' prior installation as overhead).

    However, you don't want to discover that one or more cables are
    toast as opening the walls to replace them is REALLY costly!

    Ideally, I'd like to be able to test/qualify each cable before
    that point. But, would like to avoid having to attach 8P8C's to
    each end JUST to connect a test set. The 8P8C's would then have
    to later be removed (cut off) and discarded by the installer.

    [So, you're paying to have them attached to the cable ends SOLELY
    for the purpose of ringing out the cable!]

    Ideally, I'd like to be able to "connect" to the cables without
    attaching a connector.

    And obvious solution would be to strip the ends of each conductor
    and insert them into a temporary connector (built into test set)
    just for the duration of the test. But, stripping 8 conductors
    also adds labor (many hundred times over).

    So, I'm thinking of an IDC connector (ideally reusable but likely
    not practical) so the conductors could be quickly connected for
    the test. Then, the connector removed (cut off!) and discarded
    after the cable is qualified.

    As the connector is disposable, there's no need for it to be pinned >"correctly"; the test set could sort out HOW *this* instance is
    pinned and adapt itself to that configuration for the duration
    of THAT test.

    This burdens the tester with that additional capability. But, saves
    labor costs by allowing relatively unskilled people to install and
    test those cables.

    Make sense?

    The two questions are:
    - is there a "reusable" IDC fixture that could provide this
    connection as part of the tester (without having to incur the
    cost of consumables)?
    - any potential risks in this approach (besides ensuring that
    the testing is done after the possibility of any cable damage
    has passed)?

    Bonus question: any way to check the cable without piercing the
    insulation on each end?


    I can imagine testing the whole thing, or even individual wires, with capacitive coupling through the insulation.

    TDR or capacitive measurements would tell you a lot from one end.

    But is a cable likely to be damaged somewhere between the ends?

    Use wi-fi!


    John Larkin
    Highland Tech Glen Canyon Design Center
    Lunatic Fringe Electronics
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Joe Gwinn@joegwinn@comcast.net to sci.electronics.design on Fri Jan 9 10:22:35 2026
    From Newsgroup: sci.electronics.design

    On Fri, 9 Jan 2026 07:45:49 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    A typical installation, for me, requires 100-500 CAT5e drops.
    I'd prefer to have "local talent" do this (licensed electricians on
    a job site) but the consensus is they are woefully underqualified
    for anything more than grunt work: stringing wire. Certainly
    not qualified to install, configure and troubleshoot anything
    more advanced than a doorbell!

    So, I'll have to find other folks to actually connect the devices
    to PRESTRUNG cable and bring the system up (much easier to do when
    actually connecting the devices as they are still accessible at
    that time so you can interact with them AS you are connecting them!)

    But, you'd like to defer this until after the walls are in place.
    Maybe even *after* the sale (so this can be priced as an add-on option, >treating the cables' prior installation as overhead).

    However, you don't want to discover that one or more cables are
    toast as opening the walls to replace them is REALLY costly!

    Ideally, I'd like to be able to test/qualify each cable before
    that point. But, would like to avoid having to attach 8P8C's to
    each end JUST to connect a test set. The 8P8C's would then have
    to later be removed (cut off) and discarded by the installer.

    This is a classic problem. The classic solution is conduit, which can
    be plastic for low-power signal cables. (For extra shielding, use
    grounded steel conduit.)

    Grunt labor installs the conduits (including a pull tape) and closes
    the walls. Better grade of grunt labor pulls cables (plus a few
    extras) into the conduits.

    Then test and connect the cables, using only cables that work.

    Joe




    [So, you're paying to have them attached to the cable ends SOLELY
    for the purpose of ringing out the cable!]

    Ideally, I'd like to be able to "connect" to the cables without
    attaching a connector.

    And obvious solution would be to strip the ends of each conductor
    and insert them into a temporary connector (built into test set)
    just for the duration of the test. But, stripping 8 conductors
    also adds labor (many hundred times over).

    So, I'm thinking of an IDC connector (ideally reusable but likely
    not practical) so the conductors could be quickly connected for
    the test. Then, the connector removed (cut off!) and discarded
    after the cable is qualified.

    As the connector is disposable, there's no need for it to be pinned >"correctly"; the test set could sort out HOW *this* instance is
    pinned and adapt itself to that configuration for the duration
    of THAT test.

    This burdens the tester with that additional capability. But, saves
    labor costs by allowing relatively unskilled people to install and
    test those cables.

    Make sense?

    The two questions are:
    - is there a "reusable" IDC fixture that could provide this
    connection as part of the tester (without having to incur the
    cost of consumables)?
    - any potential risks in this approach (besides ensuring that
    the testing is done after the possibility of any cable damage
    has passed)?

    Bonus question: any way to check the cable without piercing the
    insulation on each end?
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Theo@theom+news@chiark.greenend.org.uk to sci.electronics.design on Fri Jan 9 15:40:49 2026
    From Newsgroup: sci.electronics.design

    Don Y <blockedofcourse@foo.invalid> wrote:
    Make sense?

    The two questions are:
    - is there a "reusable" IDC fixture that could provide this
    connection as part of the tester (without having to incur the
    cost of consumables)?
    - any potential risks in this approach (besides ensuring that
    the testing is done after the possibility of any cable damage
    has passed)?

    Bonus question: any way to check the cable without piercing the
    insulation on each end?

    I wonder if there's an IDC fixture for standard cat5e/etc type cables,
    without having to untwist the twisted pairs?

    ie the installer feeds through the brown pair through the brown slot, blue through blue slot, etc. Then squeeze the two parts together and the IDC
    grabs the conductors, making contact and connects to an RJ45 socket.

    You end up with something where you potentially have swaps within pairs.
    Maybe you don't actually care about that if both ends are swapped (the
    signal doesn't care the colour of the insulation), or maybe that's fixable later with jumpers on the PCB.

    Then this is both your test fixture and final termination.

    I don't think a typical ribbon cable IDC would do it, but perhaps there is another sort of IDC socket which is set up so a twisted pair would get
    clamped and pierced correctly?

    Theo
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jeroen Belleman@jeroen@nospam.please to sci.electronics.design on Fri Jan 9 17:55:47 2026
    From Newsgroup: sci.electronics.design

    On 1/9/26 16:40, Theo wrote:
    Don Y <blockedofcourse@foo.invalid> wrote:
    Make sense?

    The two questions are:
    - is there a "reusable" IDC fixture that could provide this
    connection as part of the tester (without having to incur the
    cost of consumables)?
    - any potential risks in this approach (besides ensuring that
    the testing is done after the possibility of any cable damage
    has passed)?

    Bonus question: any way to check the cable without piercing the
    insulation on each end?

    I wonder if there's an IDC fixture for standard cat5e/etc type cables, without having to untwist the twisted pairs?

    ie the installer feeds through the brown pair through the brown slot, blue through blue slot, etc. Then squeeze the two parts together and the IDC grabs the conductors, making contact and connects to an RJ45 socket.

    You end up with something where you potentially have swaps within pairs. Maybe you don't actually care about that if both ends are swapped (the
    signal doesn't care the colour of the insulation), or maybe that's fixable later with jumpers on the PCB.

    Then this is both your test fixture and final termination.

    I don't think a typical ribbon cable IDC would do it, but perhaps there is another sort of IDC socket which is set up so a twisted pair would get clamped and pierced correctly?

    Theo


    There is twisted-pair cable that has ordinary flat sections at
    regular intervals.

    Jeroen Belleman
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From John R Walliker@jrwalliker@gmail.com to sci.electronics.design on Fri Jan 9 17:14:05 2026
    From Newsgroup: sci.electronics.design

    On 09/01/2026 15:40, Theo wrote:
    Don Y <blockedofcourse@foo.invalid> wrote:
    Make sense?

    The two questions are:
    - is there a "reusable" IDC fixture that could provide this
    connection as part of the tester (without having to incur the
    cost of consumables)?
    - any potential risks in this approach (besides ensuring that
    the testing is done after the possibility of any cable damage
    has passed)?

    Bonus question: any way to check the cable without piercing the
    insulation on each end?

    I wonder if there's an IDC fixture for standard cat5e/etc type cables, without having to untwist the twisted pairs?

    ie the installer feeds through the brown pair through the brown slot, blue through blue slot, etc. Then squeeze the two parts together and the IDC grabs the conductors, making contact and connects to an RJ45 socket.

    You end up with something where you potentially have swaps within pairs. Maybe you don't actually care about that if both ends are swapped (the
    signal doesn't care the colour of the insulation), or maybe that's fixable later with jumpers on the PCB.

    Then this is both your test fixture and final termination.

    I don't think a typical ribbon cable IDC would do it, but perhaps there is another sort of IDC socket which is set up so a twisted pair would get clamped and pierced correctly?

    These perhaps?
    https://www.farnell.com/datasheets/3205044.pdf
    John


    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Don Y@blockedofcourse@foo.invalid to sci.electronics.design on Fri Jan 9 13:48:44 2026
    From Newsgroup: sci.electronics.design

    On 1/9/2026 8:40 AM, Theo wrote:
    Don Y <blockedofcourse@foo.invalid> wrote:
    Make sense?

    The two questions are:
    - is there a "reusable" IDC fixture that could provide this
    connection as part of the tester (without having to incur the
    cost of consumables)?
    - any potential risks in this approach (besides ensuring that
    the testing is done after the possibility of any cable damage
    has passed)?

    Bonus question: any way to check the cable without piercing the
    insulation on each end?

    I wonder if there's an IDC fixture for standard cat5e/etc type cables, without having to untwist the twisted pairs?

    I've not seen one. There are some 8P8C's that allow you to push
    the (set of) conductors clear through the connector shell, exiting
    at the leading edge of the connector shell (where the contacts are
    located). After crimping, you trim off the excess with a pair
    of side cutters.

    <https://www.amazon.com/Connector-Plated-Ethernet-Through-100Pack/dp/B07VZZZWGH>

    These are nice in that you aren't trying to keep all of the conductors
    firmly engaged in the shell while crimping. Annoying to jam the conductors
    in, crimp and then discover one was "too short".

    Even nicer if you don't care which conductor ends up where! :>

    ie the installer feeds through the brown pair through the brown slot, blue through blue slot, etc. Then squeeze the two parts together and the IDC grabs the conductors, making contact and connects to an RJ45 socket.

    Note I wouldn't care if the brown pair ended up in the blue slot...
    or, even if the brown pair got *split* and ended up SHARING the
    blue slot with the blue pair. The test set could sort out which
    wire is where before checking the cable.

    And, as the installer is going to cut off that connector, there is
    no need for *it* to maintain any "standards compliance".

    You end up with something where you potentially have swaps within pairs. Maybe you don't actually care about that if both ends are swapped (the
    signal doesn't care the colour of the insulation), or maybe that's fixable later with jumpers on the PCB.

    See above.

    Then this is both your test fixture and final termination.

    I can't use 8P8C's. They are too "massive" (amusing choice of word
    for such a tiny part). But, when the only things at the endpoints
    are service loops of cable, I can tolerate the presence of the connector;
    tuck the end of the tested cable into the jbox and attach cover plate. Installer will, at some future time/date, open box, remove connector and install endpoint device(s).

    I don't think a typical ribbon cable IDC would do it, but perhaps there is another sort of IDC socket which is set up so a twisted pair would get clamped and pierced correctly?

    If the "wire puller" (grunt) only has to affix a connector without
    concern for which wire goes where, he can use a "regular" 8P8C
    without taking care to arrange the individual conductors correctly.
    He'd have to ensure each actually made contact (hence the sort
    of "push through" connector shell mentioned above) and made a
    genuine effort not to lose the twists in the pairs.

    The downside is you have to discard a pair of connectors for each
    cable.

    And, *fit* that pair before you can test.

    Imagine you can fit and crimp a connector in a minute (remember,
    you're on a ladder, in a crawl space, etc. while doing so, not
    seated at a bench). That's 10 hours of work for 300 drops;
    16 hours for 500 drops.

    Not counting the time it takes you to pull or move from point
    A to point B.

    Hence the (ideal) appeal of just cutting the cable and jamming
    the "unprepared" end into a test set; no need to cut, remove
    jacket, separate conductors, crimp connector, etc.

    Barring that, being able to remove the jacket, splay the individual
    conductors unceremoniously into a RUSABLE connector IN the test set
    and qualify the cable. Disengage conductors and move on to next cable.

    Note that you need to verify each conductor, not just "mechanical
    continuity" for the cable itself; a conductor may have been damaged
    during the pull (the contractor may have had a *carpenter* pulling
    the cables -- it's just a thick string, right? <rolls eyes>)
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Don Y@blockedofcourse@foo.invalid to sci.electronics.design on Fri Jan 9 15:53:18 2026
    From Newsgroup: sci.electronics.design

    On 1/9/2026 8:22 AM, Joe Gwinn wrote:
    On Fri, 9 Jan 2026 07:45:49 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    A typical installation, for me, requires 100-500 CAT5e drops.
    I'd prefer to have "local talent" do this (licensed electricians on
    a job site) but the consensus is they are woefully underqualified
    for anything more than grunt work: stringing wire. Certainly
    not qualified to install, configure and troubleshoot anything
    more advanced than a doorbell!

    So, I'll have to find other folks to actually connect the devices
    to PRESTRUNG cable and bring the system up (much easier to do when
    actually connecting the devices as they are still accessible at
    that time so you can interact with them AS you are connecting them!)

    But, you'd like to defer this until after the walls are in place.
    Maybe even *after* the sale (so this can be priced as an add-on option,
    treating the cables' prior installation as overhead).

    However, you don't want to discover that one or more cables are
    toast as opening the walls to replace them is REALLY costly!

    Ideally, I'd like to be able to test/qualify each cable before
    that point. But, would like to avoid having to attach 8P8C's to
    each end JUST to connect a test set. The 8P8C's would then have
    to later be removed (cut off) and discarded by the installer.

    This is a classic problem. The classic solution is conduit, which can
    be plastic for low-power signal cables. (For extra shielding, use
    grounded steel conduit.)

    Ignore the extra material and labor cost (for the moment).

    Problem is one of scale. Walk through YOUR house. Count the number
    of duplex receptacles, individual light switches (not the number of
    BOXES with switches in them but the actual number of switches),
    light fixtures, other electronic devices (tstats, doorbell
    annunciators), CATV/phone connections, etc. Imagine EACH is fed
    by an individual cable that can be traced back to the main panel
    (network switch, in my case).

    Chances are, you won't come close to the numbers involved.

    And, you'd have to run a conduit for each of those individual
    drops. You end up with a shitload of intermediary pull boxes,
    often in close proximity to each other.

    You can only get a few (4) cables in a 1/2" EMT (more in larger
    conduits) and typically can't run a "farther" cable through a
    "nearer" box due to the locations of those boxes. This differs
    from mains wiring where you can "start" the run to the next
    box from an upstream box.

    It's easier to just add loom to cable "bundles" after the fact
    (to dress it up and provide increased isolation from other cables)

    And, it still does nothing for TESTING the cables.

    Grunt labor installs the conduits (including a pull tape) and closes
    the walls. Better grade of grunt labor pulls cables (plus a few
    extras) into the conduits.

    Then test and connect the cables, using only cables that work.

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Don Y@blockedofcourse@foo.invalid to sci.electronics.design on Fri Jan 9 21:35:09 2026
    From Newsgroup: sci.electronics.design

    On 1/9/2026 10:14 AM, John R Walliker wrote:
    On 09/01/2026 15:40, Theo wrote:
    Don Y <blockedofcourse@foo.invalid> wrote:
    Make sense?

    The two questions are:
    - is there a "reusable" IDC fixture that could provide this
    connection as part of the tester (without having to incur the
    cost of consumables)?
    - any potential risks in this approach (besides ensuring that
    the testing is done after the possibility of any cable damage
    has passed)?

    Bonus question:-a any way to check the cable without piercing the
    insulation on each end?

    I wonder if there's an IDC fixture for standard cat5e/etc type cables,
    without having to untwist the twisted pairs?

    ie the installer feeds through the brown pair through the brown slot, blue >> through blue slot, etc.-a Then squeeze the two parts together and the IDC
    grabs the conductors, making contact and connects to an RJ45 socket.

    You end up with something where you potentially have swaps within pairs.
    Maybe you don't actually care about that if both ends are swapped (the
    signal doesn't care the colour of the insulation), or maybe that's fixable >> later with jumpers on the PCB.

    Then this is both your test fixture and final termination.

    I don't think a typical ribbon cable IDC would do it, but perhaps there is >> another sort of IDC socket which is set up so a twisted pair would get
    clamped and pierced correctly?

    These perhaps?
    https://www.farnell.com/datasheets/3205044.pdf

    The connector, itself, is HUGE! :<

    But, treating the "clamshell" as part of the test set, the "core carrier" (their term, not mine) MIGHT be reusable. It seems to suggest the
    insulation is pierced when the clamshell closes on it.

    No doubt it (core carrier) can be extracted from the clamshell, later.

    But, I'm not sure if the pierced conductors can be removed from the
    "core carrier" once it has been engaged.

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jasen Betts@usenet@revmaps.no-ip.org to sci.electronics.design on Sat Jan 10 04:56:28 2026
    From Newsgroup: sci.electronics.design

    On 2026-01-09, Don Y <blockedofcourse@foo.invalid> wrote:

    But, you'd like to defer this until after the walls are in place.
    Maybe even *after* the sale (so this can be priced as an add-on option, treating the cables' prior installation as overhead).

    However, you don't want to discover that one or more cables are
    toast as opening the walls to replace them is REALLY costly!

    yeah, but if one of the cables is damaged why is that your cost?

    Ideally, I'd like to be able to test/qualify each cable before
    that point. But, would like to avoid having to attach 8P8C's to
    each end JUST to connect a test set. The 8P8C's would then have
    to later be removed (cut off) and discarded by the installer.

    why can't it stay?

    anyway

    Perhaps install the cable without cutting it - then you only need to
    terminate two ends to test it.
    --
    Jasen.
    Efc|Efca -i-+-#-#-# -u-|-C-#-u-+-u
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Joe Gwinn@joegwinn@comcast.net to sci.electronics.design on Sat Jan 10 18:07:11 2026
    From Newsgroup: sci.electronics.design

    On Fri, 9 Jan 2026 15:53:18 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    On 1/9/2026 8:22 AM, Joe Gwinn wrote:
    On Fri, 9 Jan 2026 07:45:49 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    A typical installation, for me, requires 100-500 CAT5e drops.
    I'd prefer to have "local talent" do this (licensed electricians on
    a job site) but the consensus is they are woefully underqualified
    for anything more than grunt work: stringing wire. Certainly
    not qualified to install, configure and troubleshoot anything
    more advanced than a doorbell!

    So, I'll have to find other folks to actually connect the devices
    to PRESTRUNG cable and bring the system up (much easier to do when
    actually connecting the devices as they are still accessible at
    that time so you can interact with them AS you are connecting them!)

    But, you'd like to defer this until after the walls are in place.
    Maybe even *after* the sale (so this can be priced as an add-on option,
    treating the cables' prior installation as overhead).

    However, you don't want to discover that one or more cables are
    toast as opening the walls to replace them is REALLY costly!

    Ideally, I'd like to be able to test/qualify each cable before
    that point. But, would like to avoid having to attach 8P8C's to
    each end JUST to connect a test set. The 8P8C's would then have
    to later be removed (cut off) and discarded by the installer.

    This is a classic problem. The classic solution is conduit, which can
    be plastic for low-power signal cables. (For extra shielding, use
    grounded steel conduit.)

    Ignore the extra material and labor cost (for the moment).

    Problem is one of scale. Walk through YOUR house. Count the number
    of duplex receptacles, individual light switches (not the number of
    BOXES with switches in them but the actual number of switches),
    light fixtures, other electronic devices (tstats, doorbell
    annunciators), CATV/phone connections, etc. Imagine EACH is fed
    by an individual cable that can be traced back to the main panel
    (network switch, in my case).

    Chances are, you won't come close to the numbers involved.

    And, you'd have to run a conduit for each of those individual
    drops. You end up with a shitload of intermediary pull boxes,
    often in close proximity to each other.

    You can only get a few (4) cables in a 1/2" EMT (more in larger
    conduits) and typically can't run a "farther" cable through a
    "nearer" box due to the locations of those boxes. This differs
    from mains wiring where you can "start" the run to the next
    box from an upstream box.

    It's easier to just add loom to cable "bundles" after the fact
    (to dress it up and provide increased isolation from other cables)

    And, it still does nothing for TESTING the cables.

    Grunt labor installs the conduits (including a pull tape) and closes
    the walls. Better grade of grunt labor pulls cables (plus a few
    extras) into the conduits.

    Then test and connect the cables, using only cables that work.

    Solved problem. Use larger conduit, and have "data closets" in conveniently-located closets. I'm describing a standard way that
    office buildings are wired.

    Joe
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Don Y@blockedofcourse@foo.invalid to sci.electronics.design on Sat Jan 10 17:50:11 2026
    From Newsgroup: sci.electronics.design

    On 1/10/2026 4:07 PM, Joe Gwinn wrote:
    On Fri, 9 Jan 2026 15:53:18 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    On 1/9/2026 8:22 AM, Joe Gwinn wrote:
    On Fri, 9 Jan 2026 07:45:49 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    A typical installation, for me, requires 100-500 CAT5e drops.
    I'd prefer to have "local talent" do this (licensed electricians on
    a job site) but the consensus is they are woefully underqualified
    for anything more than grunt work: stringing wire. Certainly
    not qualified to install, configure and troubleshoot anything
    more advanced than a doorbell!

    So, I'll have to find other folks to actually connect the devices
    to PRESTRUNG cable and bring the system up (much easier to do when
    actually connecting the devices as they are still accessible at
    that time so you can interact with them AS you are connecting them!)

    But, you'd like to defer this until after the walls are in place.
    Maybe even *after* the sale (so this can be priced as an add-on option, >>>> treating the cables' prior installation as overhead).

    However, you don't want to discover that one or more cables are
    toast as opening the walls to replace them is REALLY costly!

    Ideally, I'd like to be able to test/qualify each cable before
    that point. But, would like to avoid having to attach 8P8C's to
    each end JUST to connect a test set. The 8P8C's would then have
    to later be removed (cut off) and discarded by the installer.

    This is a classic problem. The classic solution is conduit, which can
    be plastic for low-power signal cables. (For extra shielding, use
    grounded steel conduit.)

    Ignore the extra material and labor cost (for the moment).

    Problem is one of scale. Walk through YOUR house. Count the number
    of duplex receptacles, individual light switches (not the number of
    BOXES with switches in them but the actual number of switches),
    light fixtures, other electronic devices (tstats, doorbell
    annunciators), CATV/phone connections, etc. Imagine EACH is fed
    by an individual cable that can be traced back to the main panel
    (network switch, in my case).

    Chances are, you won't come close to the numbers involved.

    And, you'd have to run a conduit for each of those individual
    drops. You end up with a shitload of intermediary pull boxes,
    often in close proximity to each other.

    You can only get a few (4) cables in a 1/2" EMT (more in larger
    conduits) and typically can't run a "farther" cable through a
    "nearer" box due to the locations of those boxes. This differs
    from mains wiring where you can "start" the run to the next
    box from an upstream box.

    It's easier to just add loom to cable "bundles" after the fact
    (to dress it up and provide increased isolation from other cables)

    And, it still does nothing for TESTING the cables.

    Grunt labor installs the conduits (including a pull tape) and closes
    the walls. Better grade of grunt labor pulls cables (plus a few
    extras) into the conduits.

    Then test and connect the cables, using only cables that work.

    Solved problem. Use larger conduit, and have "data closets" in conveniently-located closets. I'm describing a standard way that
    office buildings are wired.

    Office buildings, plants, etc. have far more places to hide that
    sort of thing than most residences. And, are more tolerant
    of its presence/appearance.

    *Basements* (and attics) would be a possible alternative but many
    places have neither. And, people aren't keen on seeing conduit in
    homes. SWMBO insists I paint all the conduit and boxes on the front
    porch, despite them being up in the rafters, to make them less
    noticeable (painted conduit looks as tacky as painted wood trim, IMO)

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