• Ooops , bent it !

    From Snag@Snag_one@msn.com to rec.crafts.metalworking on Sat Jan 17 20:14:11 2026
    From Newsgroup: rec.crafts.metalworking

    I was installing some turnbuckle/chain sway control on the 3 point
    hitch on my "new" tractor , and I was inattentive (I fucked up) and bent
    the tension rods on my HF hydraulic jack press while pressing some bolts
    out of the lower lift arms. I want to replace rather than straighten and
    I'm thinking 4140 might be a good choice . I've replaced the 12 ton jack
    it had originally with a 20 ton unit ...
    The original rods are 3/4" , I don't know what they're made of . I
    can get enough 4140 in 3/4" for a not-outrageous price to have a couple
    of feet left over for future projects . I figure the max tension load on
    each will be around 20,000 pounds which should be well within the limits
    of 4140 . Threads will be single point cut NF .
    Unless someone can recommend a better alloy for this ... I only want
    to do this once !
    --
    Snag
    I appreciated foreign cultures more
    when they stayed foreign ...
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jim Wilkins@muratlanne@gmail.com to rec.crafts.metalworking on Sun Jan 18 11:39:22 2026
    From Newsgroup: rec.crafts.metalworking

    "Snag" wrote in message news:10khfli$32071$1@dont-email.me...

    I was installing some turnbuckle/chain sway control on the 3 point
    hitch on my "new" tractor , and I was inattentive (I fucked up) and bent
    the tension rods on my HF hydraulic jack press while pressing some bolts
    out of the lower lift arms. I want to replace rather than straighten and
    I'm thinking 4140 might be a good choice . I've replaced the 12 ton jack
    it had originally with a 20 ton unit ...
    The original rods are 3/4" , I don't know what they're made of . I
    can get enough 4140 in 3/4" for a not-outrageous price to have a couple
    of feet left over for future projects . I figure the max tension load on
    each will be around 20,000 pounds which should be well within the limits
    of 4140 . Threads will be single point cut NF .
    Unless someone can recommend a better alloy for this ... I only want
    to do this once !
    --
    Snag
    -----------------------------
    The root dia spec for 3/4-16 is 0.68", which gives an area of 0.363 square inches. 20,000 Lbs is 55,000 PSI.

    https://www.azom.com/article.aspx?ArticleID=6769
    "Yield strength 415 MPa 60200 psi"



    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Sun Jan 18 10:08:11 2026
    From Newsgroup: rec.crafts.metalworking

    On 1/17/2026 7:14 PM, Snag wrote:
    -a I was installing some turnbuckle/chain sway control on the 3 point
    hitch on my "new" tractor , and I was inattentive (I fucked up) and bent
    the tension rods on my HF hydraulic jack press while pressing some bolts
    out of the lower lift arms. I want to replace rather than straighten and
    I'm thinking 4140 might be a good choice . I've replaced the 12 ton jack
    it had originally with a 20 ton unit ...
    -a The original rods are 3/4" , I don't know what they're made of . I
    can get enough 4140 in 3/4" for a not-outrageous price to have a couple
    of feet left over for future projects . I figure the max tension load on each will be around 20,000 pounds which should be well within the limits
    of 4140 . Threads will be single point cut NF .
    -a Unless someone can recommend a better alloy for this ... I only want
    to do this once !

    4140 should be as good as you can get in a relatively common alloy.
    1144 is also very strong, much more easily machined, but not as weldable
    (hot short), and not as rust resistant. If I had 4140 on hand I would
    use it, but for alloy steel my local yards only have 1144 and stainless
    (304). 304 is more easily (in my opinion) welded than 4140.

    First off. I don't know what high tension rods you are referring to. I
    have jack style 12 and 20 ton presses. I don't think they have those.
    Which leads us into the next part.

    The cross pins that support the table on the press can support the full
    force of the hydraulic. I can tell you first hand you will either tear
    the upright construction steel or bend the top cross member before those
    fail. I've done both. The cross pins on both of my 20 ton presses are
    about 0.780in. Not much more than 3/4. 3/4 should be fine.
    --
    Bob La Londe
    CNC Molds N Stuff
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Snag@Snag_one@msn.com to rec.crafts.metalworking on Sun Jan 18 14:27:43 2026
    From Newsgroup: rec.crafts.metalworking

    On 1/18/2026 11:08 AM, Bob La Londe wrote:
    On 1/17/2026 7:14 PM, Snag wrote:
    -a-a I was installing some turnbuckle/chain sway control on the 3 point
    hitch on my "new" tractor , and I was inattentive (I fucked up) and
    bent the tension rods on my HF hydraulic jack press while pressing
    some bolts out of the lower lift arms. I want to replace rather than
    straighten and I'm thinking 4140 might be a good choice . I've
    replaced the 12 ton jack it had originally with a 20 ton unit ...
    -a-a The original rods are 3/4" , I don't know what they're made of . I
    can get enough 4140 in 3/4" for a not-outrageous price to have a
    couple of feet left over for future projects . I figure the max
    tension load on each will be around 20,000 pounds which should be well
    within the limits of 4140 . Threads will be single point cut NF .
    -a-a Unless someone can recommend a better alloy for this ... I only
    want to do this once !

    4140 should be as good as you can get in a relatively common alloy. 1144
    is also very strong, much more easily machined, but not as weldable (hot short), and not as rust resistant.-a If I had 4140 on hand I would use
    it, but for alloy steel my local yards only have 1144 and stainless
    (304).-a 304 is more easily (in my opinion) welded than 4140.

    First off.-a I don't know what high tension rods you are referring to.-a I have jack style 12 and 20 ton presses.-a I don't think they have those. Which leads us into the next part.

    The cross pins that support the table on the press can support the full force of the hydraulic.-a I can tell you first hand you will either tear
    the upright construction steel or bend the top cross member before those fail.-a I've done both.-a The cross pins on both of my 20 ton presses are about 0.780in.-a Not much more than 3/4.-a 3/4 should be fine.


    The rods I'm talking about go from the top cross member of the frame
    to the cross member that the top of the jack pushes on . The plate/"ram"
    the jack sits on slides on those rods . I'm going to order that 4140 , 6
    feet for 63 bucks delivered . Shipping costs as much as the material !
    --
    Snag
    I appreciated foreign cultures more
    when they stayed foreign ...
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Sun Jan 18 14:09:32 2026
    From Newsgroup: rec.crafts.metalworking

    On 1/18/2026 1:27 PM, Snag wrote:
    On 1/18/2026 11:08 AM, Bob La Londe wrote:
    On 1/17/2026 7:14 PM, Snag wrote:
    -a-a I was installing some turnbuckle/chain sway control on the 3 point >>> hitch on my "new" tractor , and I was inattentive (I fucked up) and
    bent the tension rods on my HF hydraulic jack press while pressing
    some bolts out of the lower lift arms. I want to replace rather than
    straighten and I'm thinking 4140 might be a good choice . I've
    replaced the 12 ton jack it had originally with a 20 ton unit ...
    -a-a The original rods are 3/4" , I don't know what they're made of . I >>> can get enough 4140 in 3/4" for a not-outrageous price to have a
    couple of feet left over for future projects . I figure the max
    tension load on each will be around 20,000 pounds which should be
    well within the limits of 4140 . Threads will be single point cut NF .
    -a-a Unless someone can recommend a better alloy for this ... I only
    want to do this once !

    4140 should be as good as you can get in a relatively common alloy.
    1144 is also very strong, much more easily machined, but not as
    weldable (hot short), and not as rust resistant.-a If I had 4140 on
    hand I would use it, but for alloy steel my local yards only have 1144
    and stainless (304).-a 304 is more easily (in my opinion) welded than
    4140.

    First off.-a I don't know what high tension rods you are referring to.
    I have jack style 12 and 20 ton presses.-a I don't think they have
    those. Which leads us into the next part.

    The cross pins that support the table on the press can support the
    full force of the hydraulic.-a I can tell you first hand you will
    either tear the upright construction steel or bend the top cross
    member before those fail.-a I've done both.-a The cross pins on both of
    my 20 ton presses are about 0.780in.-a Not much more than 3/4.-a 3/4
    should be fine.


    -a-a The rods I'm talking about go from the top cross member of the frame to the cross member that the top of the jack pushes on . The plate/"ram"
    the jack sits on slides on those rods . I'm going to order that 4140 , 6 feet for 63 bucks delivered . Shipping costs as much as the material !

    60 bucks and free shipping from MSC, but the price & the free shipping
    might just be for my commercial account.

    https://www.mscdirect.com/browse/tn?searchterm=4140+steel+round+rods&refinements=Overall+Diameter%3A0.750--Length+%28Inch%29%3A72&sortby=price&viewType=list
    --
    Bob La Londe
    CNC Molds N Stuff
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Sun Jan 18 14:10:28 2026
    From Newsgroup: rec.crafts.metalworking

    On 1/18/2026 2:09 PM, Bob La Londe wrote:
    On 1/18/2026 1:27 PM, Snag wrote:
    On 1/18/2026 11:08 AM, Bob La Londe wrote:
    On 1/17/2026 7:14 PM, Snag wrote:
    -a-a I was installing some turnbuckle/chain sway control on the 3
    point hitch on my "new" tractor , and I was inattentive (I fucked
    up) and bent the tension rods on my HF hydraulic jack press while
    pressing some bolts out of the lower lift arms. I want to replace
    rather than straighten and I'm thinking 4140 might be a good
    choice . I've replaced the 12 ton jack it had originally with a 20
    ton unit ...
    -a-a The original rods are 3/4" , I don't know what they're made of . >>>> I can get enough 4140 in 3/4" for a not-outrageous price to have a
    couple of feet left over for future projects . I figure the max
    tension load on each will be around 20,000 pounds which should be
    well within the limits of 4140 . Threads will be single point cut NF . >>>> -a-a Unless someone can recommend a better alloy for this ... I only
    want to do this once !

    4140 should be as good as you can get in a relatively common alloy.
    1144 is also very strong, much more easily machined, but not as
    weldable (hot short), and not as rust resistant.-a If I had 4140 on
    hand I would use it, but for alloy steel my local yards only have
    1144 and stainless (304).-a 304 is more easily (in my opinion) welded
    than 4140.

    First off.-a I don't know what high tension rods you are referring to.
    I have jack style 12 and 20 ton presses.-a I don't think they have
    those. Which leads us into the next part.

    The cross pins that support the table on the press can support the
    full force of the hydraulic.-a I can tell you first hand you will
    either tear the upright construction steel or bend the top cross
    member before those fail.-a I've done both.-a The cross pins on both of >>> my 20 ton presses are about 0.780in.-a Not much more than 3/4.-a 3/4
    should be fine.


    -a-a-a The rods I'm talking about go from the top cross member of the
    frame to the cross member that the top of the jack pushes on . The
    plate/"ram" the jack sits on slides on those rods . I'm going to order
    that 4140 , 6 feet for 63 bucks delivered . Shipping costs as much as
    the material !

    60 bucks and free shipping from MSC, but the price & the free shipping
    might just be for my commercial account.

    https://www.mscdirect.com/browse/tn? searchterm=4140+steel+round+rods&refinements=Overall+Diameter%3A0.750-- Length+%28Inch%29%3A72&sortby=price&viewType=list




    Oops wrong. That price was only for 3' Sorry. Looks like McMaster is
    the better deal afterall.
    --
    Bob La Londe
    CNC Molds N Stuff
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Sun Jan 18 14:41:13 2026
    From Newsgroup: rec.crafts.metalworking

    On 1/18/2026 1:27 PM, Snag wrote:
    On 1/18/2026 11:08 AM, Bob La Londe wrote:
    On 1/17/2026 7:14 PM, Snag wrote:
    -a-a I was installing some turnbuckle/chain sway control on the 3 point >>> hitch on my "new" tractor , and I was inattentive (I fucked up) and
    bent the tension rods on my HF hydraulic jack press while pressing
    some bolts out of the lower lift arms. I want to replace rather than
    straighten and I'm thinking 4140 might be a good choice . I've
    replaced the 12 ton jack it had originally with a 20 ton unit ...
    -a-a The original rods are 3/4" , I don't know what they're made of . I >>> can get enough 4140 in 3/4" for a not-outrageous price to have a
    couple of feet left over for future projects . I figure the max
    tension load on each will be around 20,000 pounds which should be
    well within the limits of 4140 . Threads will be single point cut NF .
    -a-a Unless someone can recommend a better alloy for this ... I only
    want to do this once !

    4140 should be as good as you can get in a relatively common alloy.
    1144 is also very strong, much more easily machined, but not as
    weldable (hot short), and not as rust resistant.-a If I had 4140 on
    hand I would use it, but for alloy steel my local yards only have 1144
    and stainless (304).-a 304 is more easily (in my opinion) welded than
    4140.

    First off.-a I don't know what high tension rods you are referring to.
    I have jack style 12 and 20 ton presses.-a I don't think they have
    those. Which leads us into the next part.

    The cross pins that support the table on the press can support the
    full force of the hydraulic.-a I can tell you first hand you will
    either tear the upright construction steel or bend the top cross
    member before those fail.-a I've done both.-a The cross pins on both of
    my 20 ton presses are about 0.780in.-a Not much more than 3/4.-a 3/4
    should be fine.


    -a-a The rods I'm talking about go from the top cross member of the frame to the cross member that the top of the jack pushes on . The plate/"ram"
    the jack sits on slides on those rods . I'm going to order that 4140 , 6 feet for 63 bucks delivered . Shipping costs as much as the material !


    Looks like my post for McMaster didn't show up. It was 50 bucks and 40
    bucks shipping at Mcmaster Carr.
    --
    Bob La Londe
    CNC Molds N Stuff
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Snag@Snag_one@msn.com to rec.crafts.metalworking on Sun Jan 18 22:21:53 2026
    From Newsgroup: rec.crafts.metalworking

    On 1/18/2026 3:41 PM, Bob La Londe wrote:
    On 1/18/2026 1:27 PM, Snag wrote:
    On 1/18/2026 11:08 AM, Bob La Londe wrote:
    On 1/17/2026 7:14 PM, Snag wrote:
    -a-a I was installing some turnbuckle/chain sway control on the 3
    point hitch on my "new" tractor , and I was inattentive (I fucked
    up) and bent the tension rods on my HF hydraulic jack press while
    pressing some bolts out of the lower lift arms. I want to replace
    rather than straighten and I'm thinking 4140 might be a good choice
    . I've replaced the 12 ton jack it had originally with a 20 ton unit
    ...
    -a-a The original rods are 3/4" , I don't know what they're made of . >>>> I can get enough 4140 in 3/4" for a not-outrageous price to have a
    couple of feet left over for future projects . I figure the max
    tension load on each will be around 20,000 pounds which should be
    well within the limits of 4140 . Threads will be single point cut NF . >>>> -a-a Unless someone can recommend a better alloy for this ... I only
    want to do this once !

    4140 should be as good as you can get in a relatively common alloy.
    1144 is also very strong, much more easily machined, but not as
    weldable (hot short), and not as rust resistant.-a If I had 4140 on
    hand I would use it, but for alloy steel my local yards only have
    1144 and stainless (304).-a 304 is more easily (in my opinion) welded
    than 4140.

    First off.-a I don't know what high tension rods you are referring to.
    I have jack style 12 and 20 ton presses.-a I don't think they have
    those. Which leads us into the next part.

    The cross pins that support the table on the press can support the
    full force of the hydraulic.-a I can tell you first hand you will
    either tear the upright construction steel or bend the top cross
    member before those fail.-a I've done both.-a The cross pins on both of >>> my 20 ton presses are about 0.780in.-a Not much more than 3/4.-a 3/4
    should be fine.


    -a-a-a The rods I'm talking about go from the top cross member of the
    frame to the cross member that the top of the jack pushes on . The
    plate/"ram" the jack sits on slides on those rods . I'm going to order
    that 4140 , 6 feet for 63 bucks delivered . Shipping costs as much as
    the material !


    Looks like my post for McMaster didn't show up.-a It was 50 bucks and 40 bucks shipping at Mcmaster Carr.


    This is for a piece 6 feet long , that 63 bucks was before they added
    sales tax . which brought the total to 70 bucks . I'll probably order a
    piece of hex stock to make new nuts , depends on how they look when I
    get it disassembled .
    --
    Snag
    I appreciated foreign cultures more
    when they stayed foreign ...
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Snag@Snag_one@msn.com to rec.crafts.metalworking on Sun Jan 18 22:38:11 2026
    From Newsgroup: rec.crafts.metalworking

    On 1/18/2026 10:21 PM, Snag wrote:
    On 1/18/2026 3:41 PM, Bob La Londe wrote:
    On 1/18/2026 1:27 PM, Snag wrote:
    On 1/18/2026 11:08 AM, Bob La Londe wrote:
    On 1/17/2026 7:14 PM, Snag wrote:
    -a-a I was installing some turnbuckle/chain sway control on the 3
    point hitch on my "new" tractor , and I was inattentive (I fucked
    up) and bent the tension rods on my HF hydraulic jack press while
    pressing some bolts out of the lower lift arms. I want to replace
    rather than straighten and I'm thinking 4140 might be a good choice >>>>> . I've replaced the 12 ton jack it had originally with a 20 ton
    unit ...
    -a-a The original rods are 3/4" , I don't know what they're made of . >>>>> I can get enough 4140 in 3/4" for a not-outrageous price to have a
    couple of feet left over for future projects . I figure the max
    tension load on each will be around 20,000 pounds which should be
    well within the limits of 4140 . Threads will be single point cut NF . >>>>> -a-a Unless someone can recommend a better alloy for this ... I only >>>>> want to do this once !

    4140 should be as good as you can get in a relatively common alloy.
    1144 is also very strong, much more easily machined, but not as
    weldable (hot short), and not as rust resistant.-a If I had 4140 on
    hand I would use it, but for alloy steel my local yards only have
    1144 and stainless (304).-a 304 is more easily (in my opinion) welded >>>> than 4140.

    First off.-a I don't know what high tension rods you are referring
    to. I have jack style 12 and 20 ton presses.-a I don't think they
    have those. Which leads us into the next part.

    The cross pins that support the table on the press can support the
    full force of the hydraulic.-a I can tell you first hand you will
    either tear the upright construction steel or bend the top cross
    member before those fail.-a I've done both.-a The cross pins on both
    of my 20 ton presses are about 0.780in.-a Not much more than 3/4.
    3/4 should be fine.


    -a-a-a The rods I'm talking about go from the top cross member of the
    frame to the cross member that the top of the jack pushes on . The
    plate/"ram" the jack sits on slides on those rods . I'm going to
    order that 4140 , 6 feet for 63 bucks delivered . Shipping costs as
    much as the material !


    Looks like my post for McMaster didn't show up.-a It was 50 bucks and
    40 bucks shipping at Mcmaster Carr.


    -a This is for a piece 6 feet long , that 63 bucks was before they added sales tax . which brought the total to 70 bucks . I'll probably order a piece of hex stock to make new nuts , depends on how they look when I
    get it disassembled .

    Actually , I have a piece of 4140 round stock that I can use to make
    the nuts . I can make them either hex or square and larger outside
    dimension than the originals . I've already beefed up the top cross bar
    on the frame , I'll probably replace the cross bar the jack pushes on
    with some heavier wall stock I have on hand ...
    --
    Snag
    I appreciated foreign cultures more
    when they stayed foreign ...
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Mon Jan 19 09:11:23 2026
    From Newsgroup: rec.crafts.metalworking

    On 1/18/2026 9:21 PM, Snag wrote:
    On 1/18/2026 3:41 PM, Bob La Londe wrote:
    On 1/18/2026 1:27 PM, Snag wrote:
    On 1/18/2026 11:08 AM, Bob La Londe wrote:
    On 1/17/2026 7:14 PM, Snag wrote:
    -a-a I was installing some turnbuckle/chain sway control on the 3
    point hitch on my "new" tractor , and I was inattentive (I fucked
    up) and bent the tension rods on my HF hydraulic jack press while
    pressing some bolts out of the lower lift arms. I want to replace
    rather than straighten and I'm thinking 4140 might be a good
    choice . I've replaced the 12 ton jack it had originally with a 20
    ton unit ...
    -a-a The original rods are 3/4" , I don't know what they're made of . >>>>> I can get enough 4140 in 3/4" for a not-outrageous price to have a
    couple of feet left over for future projects . I figure the max
    tension load on each will be around 20,000 pounds which should be
    well within the limits of 4140 . Threads will be single point cut NF . >>>>> -a-a Unless someone can recommend a better alloy for this ... I only >>>>> want to do this once !

    4140 should be as good as you can get in a relatively common alloy.
    1144 is also very strong, much more easily machined, but not as
    weldable (hot short), and not as rust resistant.-a If I had 4140 on
    hand I would use it, but for alloy steel my local yards only have
    1144 and stainless (304).-a 304 is more easily (in my opinion) welded >>>> than 4140.

    First off.-a I don't know what high tension rods you are referring
    to. I have jack style 12 and 20 ton presses.-a I don't think they
    have those. Which leads us into the next part.

    The cross pins that support the table on the press can support the
    full force of the hydraulic.-a I can tell you first hand you will
    either tear the upright construction steel or bend the top cross
    member before those fail.-a I've done both.-a The cross pins on both
    of my 20 ton presses are about 0.780in.-a Not much more than 3/4.
    3/4 should be fine.


    -a-a-a The rods I'm talking about go from the top cross member of the
    frame to the cross member that the top of the jack pushes on . The
    plate/"ram" the jack sits on slides on those rods . I'm going to
    order that 4140 , 6 feet for 63 bucks delivered . Shipping costs as
    much as the material !


    Looks like my post for McMaster didn't show up.-a It was 50 bucks and
    40 bucks shipping at Mcmaster Carr.


    -a This is for a piece 6 feet long , that 63 bucks was before they added sales tax . which brought the total to 70 bucks . I'll probably order a piece of hex stock to make new nuts , depends on how they look when I
    get it disassembled .


    Yep 6' piece is 50 bucks at McMaster. It was MSC that did a bait and
    switch showing me 3 foot pieces when I clicked on 72" length.

    For small quantity I always check those two even though they have a
    reputation for being high. Sometimes single piece stock is reasonable.
    Other sources are usually much better when you start getting into even
    modest quantity. I buy a variety of stuff from both of those vendors.
    Some stuff from Zoro too, but Zoro is usually only best if I have one of
    their discount coupons. Almost never on metal stock.
    --
    Bob La Londe
    CNC Molds N Stuff
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Mon Jan 19 09:13:16 2026
    From Newsgroup: rec.crafts.metalworking

    On 1/18/2026 9:38 PM, Snag wrote:
    On 1/18/2026 10:21 PM, Snag wrote:
    On 1/18/2026 3:41 PM, Bob La Londe wrote:
    On 1/18/2026 1:27 PM, Snag wrote:
    On 1/18/2026 11:08 AM, Bob La Londe wrote:
    On 1/17/2026 7:14 PM, Snag wrote:
    -a-a I was installing some turnbuckle/chain sway control on the 3 >>>>>> point hitch on my "new" tractor , and I was inattentive (I fucked >>>>>> up) and bent the tension rods on my HF hydraulic jack press while >>>>>> pressing some bolts out of the lower lift arms. I want to replace >>>>>> rather than straighten and I'm thinking 4140 might be a good
    choice . I've replaced the 12 ton jack it had originally with a 20 >>>>>> ton unit ...
    -a-a The original rods are 3/4" , I don't know what they're made
    of . I can get enough 4140 in 3/4" for a not-outrageous price to
    have a couple of feet left over for future projects . I figure the >>>>>> max tension load on each will be around 20,000 pounds which should >>>>>> be well within the limits of 4140 . Threads will be single point
    cut NF .
    -a-a Unless someone can recommend a better alloy for this ... I only >>>>>> want to do this once !

    4140 should be as good as you can get in a relatively common alloy. >>>>> 1144 is also very strong, much more easily machined, but not as
    weldable (hot short), and not as rust resistant.-a If I had 4140 on >>>>> hand I would use it, but for alloy steel my local yards only have
    1144 and stainless (304).-a 304 is more easily (in my opinion)
    welded than 4140.

    First off.-a I don't know what high tension rods you are referring
    to. I have jack style 12 and 20 ton presses.-a I don't think they
    have those. Which leads us into the next part.

    The cross pins that support the table on the press can support the
    full force of the hydraulic.-a I can tell you first hand you will
    either tear the upright construction steel or bend the top cross
    member before those fail.-a I've done both.-a The cross pins on both >>>>> of my 20 ton presses are about 0.780in.-a Not much more than 3/4.
    3/4 should be fine.


    -a-a-a The rods I'm talking about go from the top cross member of the >>>> frame to the cross member that the top of the jack pushes on . The
    plate/"ram" the jack sits on slides on those rods . I'm going to
    order that 4140 , 6 feet for 63 bucks delivered . Shipping costs as
    much as the material !


    Looks like my post for McMaster didn't show up.-a It was 50 bucks and
    40 bucks shipping at Mcmaster Carr.


    -a-a This is for a piece 6 feet long , that 63 bucks was before they
    added sales tax . which brought the total to 70 bucks . I'll probably
    order a piece of hex stock to make new nuts , depends on how they look
    when I get it disassembled .

    -a Actually , I have a piece of 4140 round stock that I can use to make
    the nuts . I can make them either hex or square and larger outside
    dimension than the originals . I've already beefed up the top cross bar
    on the frame , I'll probably replace the cross bar the jack pushes on
    with some heavier wall stock I have on hand ...


    I'm pretty functional, often making square drives that will fit a
    particular 12 point wrench or socket, but there is certainly an elegant
    look to a well made hex with a nice chamfer.
    --
    Bob La Londe
    CNC Molds N Stuff
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jim Wilkins@muratlanne@gmail.com to rec.crafts.metalworking on Tue Jan 20 07:48:21 2026
    From Newsgroup: rec.crafts.metalworking

    "Bob La Londe" wrote in message news:10kll6q$sq3g$1@dont-email.me...
    I'm pretty functional, often making square drives that will fit a
    particular 12 point wrench or socket, but there is certainly an elegant
    look to a well made hex with a nice chamfer.
    Bob La Londe
    -------------------------
    A hex head fitted fairly closely to a 6 point socket holds up better than alternatives when cut from mild steel. Most of my sawmill has 9/16" hex
    heads on 3/8" bolts or milled into the ends of the 3/4"-10 track and log leveling screws. I keep a disassembled T handle drive and a gear wrench in
    my pocket for them, as there are only a few safe flat spots around the work area to leave things and whatever falls is lost in sawdust.

    The log leveling adjusters in particular are turned often while heavily
    loaded to fine tune for log taper. Unlike small commercial bandsaw mills
    with attached toeboards the log supports are separate from and log weight doesn't deflect the track the saw head rolls on. Mine can be set up level or gravity assisted on uneven sloping ground.

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Tue Jan 20 12:19:46 2026
    From Newsgroup: rec.crafts.metalworking

    On 1/20/2026 5:48 AM, Jim Wilkins wrote:
    "Bob La Londe"-a wrote in message news:10kll6q$sq3g$1@dont-email.me...
    I'm pretty functional, often making square drives that will fit a
    particular 12 point wrench or socket, but there is certainly an elegant
    look to a well made hex with a nice chamfer.
    Bob La Londe
    -------------------------
    A hex head fitted fairly closely to a 6 point socket holds up better
    than alternatives when cut from mild steel. Most of my sawmill has 9/16"
    hex heads on 3/8" bolts or milled into the ends of the 3/4"-10 track and
    log leveling screws. I keep a disassembled T handle drive and a gear
    wrench in my pocket for them, as there are only a few safe flat spots
    around the work area to leave things and whatever falls is lost in sawdust.

    The log leveling adjusters in particular are turned often while heavily loaded to fine tune for log taper. Unlike small commercial bandsaw mills with attached toeboards the log supports are separate from and log
    weight doesn't deflect the track the saw head rolls on. Mine can be set
    up level or gravity assisted on uneven sloping ground.



    I am aware, but a square drive is faster and easier to machine for often single use tools. A year ago I made a brake caliper tool with two pins
    and a square drive for my son's Malibu. You have to turn the caliper
    back in when installing new rotors and pads. He parked it a couple
    months ago and will be getting rid of it. I won't even remember what
    that tool is for a few years from now. Okay, I'll probably remember,
    but it only got used once, and with the ever growing web of self repair
    denial in the industry (all industries) its unlikely it will ever get
    used again.
    --
    Bob La Londe
    CNC Molds N Stuff
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jim Wilkins@muratlanne@gmail.com to rec.crafts.metalworking on Tue Jan 20 18:27:24 2026
    From Newsgroup: rec.crafts.metalworking

    "Bob La Londe" wrote in message news:10kokgj$11d6g$1@dont-email.me...

    On 1/20/2026 5:48 AM, Jim Wilkins wrote:
    "Bob La Londe" wrote in message news:10kll6q$sq3g$1@dont-email.me...
    I'm pretty functional, often making square drives that will fit a
    particular 12 point wrench or socket, but there is certainly an elegant
    look to a well made hex with a nice chamfer.
    Bob La Londe
    -------------------------
    A hex head fitted fairly closely to a 6 point socket holds up better than alternatives when cut from mild steel.

    I am aware, but a square drive is faster and easier to machine for often
    single use tools. A year ago I made a brake caliper tool with two pins
    and a square drive for my son's Malibu. You have to turn the caliper
    back in when installing new rotors and pads. He parked it a couple
    months ago and will be getting rid of it. I won't even remember what
    that tool is for a few years from now. Okay, I'll probably remember,
    but it only got used once, and with the ever growing web of self repair
    denial in the industry (all industries) its unlikely it will ever get
    used again.
    Bob La Londe

    ----------------------------
    The quick fix is two or more axial drill holes in one end located by eye for an HF adjustable pin spanner wrench. Cross-drilling for a rod is quick if
    the center can be blocked. Neither can stand as much torque as flats. The
    best high torque driver I've found for a square is a large pipe tap wrench which balances the forces. Two bars or square tubes with the ends overlapped and joined by bolts can work well too, as long as the bolt holes don't
    weaken it much.

    The two bars can also be recessed with the two halves of a hex, with
    opposing points on the parting line. There is just enough clearance above to mill the angled faces with an end mill. Instead of a complex and hard to measure layout I cut a square notch the width and depth for one hex flat and milled the angled faces to meet it in the corners. It was done when the two bars would close tight on the hex. I made it to break loose and reshape distorted 3/8" brake line flare nuts, it works on 7/16" as well.

    Usually such tools are small enough for my sample kit so after using them I clean them up neatly enough to show to engineers.

    A couple of years ago we used a disk parking brake screw retractor in auto shop night school. The students wanting to learn maintenance all drove older cars.

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Tue Jan 20 17:41:10 2026
    From Newsgroup: rec.crafts.metalworking

    On 1/20/2026 4:27 PM, Jim Wilkins wrote:
    "Bob La Londe"-a wrote in message news:10kokgj$11d6g$1@dont-email.me...

    On 1/20/2026 5:48 AM, Jim Wilkins wrote:
    "Bob La Londe"-a wrote in message news:10kll6q$sq3g$1@dont-email.me...
    I'm pretty functional, often making square drives that will fit a
    particular 12 point wrench or socket, but there is certainly an elegant
    look to a well made hex with a nice chamfer.
    Bob La Londe
    -------------------------
    A hex head fitted fairly closely to a 6 point socket holds up better
    than alternatives when cut from mild steel.

    I am aware, but a square drive is faster and easier to machine for often single use tools.-a A year ago I made a brake caliper tool with two pins
    and a square drive for my son's Malibu.-a You have to turn the caliper
    back in when installing new rotors and pads.-a He parked it a couple
    months ago and will be getting rid of it.-a I won't even remember what
    that tool is for a few years from now.-a Okay, I'll probably remember,
    but it only got used once, and with the ever growing web of self repair denial in the industry (all industries) its unlikely it will ever get
    used again.
    Bob La Londe

    ----------------------------
    The quick fix is two or more axial drill holes in one end located by eye
    for an HF adjustable pin spanner wrench. Cross-drilling for a rod is
    quick if the center can be blocked. Neither can stand as much torque as flats. The best high torque driver I've found for a square is a large
    pipe tap wrench which balances the forces. Two bars or square tubes with
    the ends overlapped and joined by bolts can work well too, as long as
    the bolt holes don't weaken it much.

    The two bars can also be recessed with the two halves of a hex, with opposing points on the parting line. There is just enough clearance
    above to mill the angled faces with an end mill. Instead of a complex
    and hard to measure layout I cut a square notch the width and depth for
    one hex flat and milled the angled faces to meet it in the corners. It
    was done when the two bars would close tight on the hex. I made it to
    break loose and reshape distorted 3/8" brake line flare nuts, it works
    on 7/16" as well.

    Usually such tools are small enough for my sample kit so after using
    them I clean them up neatly enough to show to engineers.

    A couple of years ago we used a disk parking brake screw retractor in
    auto shop night school. The students wanting to learn maintenance all
    drove older cars.


    I'm old school that way. I still have a flat piece of bar stock with a
    hole drilled and tapped through it for a long bolt in my tool box for compressing brake calipers. I also have home made strut spring
    compressors mde from two pieces of all-thread with two pieces of pipe
    slid over each piece. Then a couple lightish tie down hooks welded to
    the piece of pipe. I laughed when my brother in law tried to tell me
    (former GM/Delphi guy) you had to have a ten thousand dollar hydraulic
    machine to work on struts. I think I surprised him a few times.

    Still speaking of the BIL. When he went on about how only people with
    lots and lots of money could do CNC machines I walked him out to my shop
    and showed him my Taig. He showed real surpise at that one. Another
    time I had a starter go out on an old Force Outboard and he tried to
    convince that the chances of one from another motor working were between
    slim and none. I walked him back out to the shop an hour later and fired
    up the motor in front of him. Brilliant guy in some ways. An actual
    educated engineer, but outside of his scope he couldn't see it... Or
    maybe he just took what some other engineer told him at face value. He
    left Delphi around the time of the big Government Motors fiasco with GM
    and went to work running a plant that had CNC machines you couldn't fit
    in my building making jet engine parts. Maybe Boeing? I forget.
    Somewhere up in the Pacific Northwest.

    I am not particularly neat or fancy about one off tools. I have a lot
    of them I made and a fair number I bought that I literally only used
    once. Driver for the head bolts on the 1.7L VW engine they but in the
    Dodge Omni. Offset open end wrench for the carburetor mounting bolts on
    a Ford Grenada with the little six cylinder (not the 300, but the same
    design smaller one). Similar offset wrench for fire sprinkler heads.
    Various brake tools. A couple different clutch alignment tools.

    The brake caliper unscrewer was just a piece of stainless round bar with
    two holes for press fit pins drilled in one side, and a square milled on
    the other. It worked, and didn't take long to make. Less time than
    driving to the store to buy one. I do have a Harbor Freight adjust able spanner. Actually both types, although I am not sure they both came
    from harbor Freight, but the made for purpose tool worked far better.
    --
    Bob La Londe
    CNC Molds N Stuff
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jim Wilkins@muratlanne@gmail.com to rec.crafts.metalworking on Wed Jan 21 07:27:06 2026
    From Newsgroup: rec.crafts.metalworking

    "Bob La Londe" wrote in message news:10kp7b8$1muqs$1@dont-email.me...

    I also have home made strut spring
    compressors mde from two pieces of all-thread with two pieces of pipe
    slid over each piece. Then a couple lightish tie down hooks welded to
    the piece of pipe. I laughed when my brother in law tried to tell me
    (former GM/Delphi guy) you had to have a ten thousand dollar hydraulic
    machine to work on struts. I think I surprised him a few times.
    -----
    I've had a lot of trouble with a cheap strut spring compressor and maybe should have made my own that fitted better. The whole strut assembly wasn't that much more expensive so I bought them, likewise the whole headlight assemblies instead of trying to keep the lens clear. I've taken to replacing the maximum instead of the minimum while fairly inexpensive parts are still available. Since retirement the car and truck deteriorate more from age (rubber, plastic, rust) than wear.
    -----
    Still speaking of the BIL. When he went on about how only people with
    lots and lots of money could do CNC machines I walked him out to my shop
    and showed him my Taig. He showed real surpise at that one. Another
    time I had a starter go out on an old Force Outboard and he tried to
    convince that the chances of one from another motor working were between
    slim and none. I walked him back out to the shop an hour later and fired
    up the motor in front of him. Brilliant guy in some ways. An actual
    educated engineer, but outside of his scope he couldn't see it... Or
    maybe he just took what some other engineer told him at face value. He
    left Delphi around the time of the big Government Motors fiasco with GM
    and went to work running a plant that had CNC machines you couldn't fit
    in my building making jet engine parts. Maybe Boeing? I forget.
    Somewhere up in the Pacific Northwest.
    --------------------------
    Engineers vary a lot, some narrow and good with formulas but nothing beyond their education, others with a wide range of skills and interests. I suspect many in management had been poor at design. I tried to learn how to fit with each. The best fit was when they determined what was needed and I how to
    build it. I had to reestablish my ability with each new one, sometimes by greatly simplifying an overly complex solution by having a wider box to
    think in. Being able to show them machined metal models helped a lot.

    --- Synchronet 3.21a-Linux NewsLink 1.2