• Another kind of pot

    From Snag@Snag_one@msn.com to rec.crafts.metalworking on Tue Oct 14 22:51:45 2025
    From Newsgroup: rec.crafts.metalworking

    This one is in the foot control of my TIG welder . Infinite
    resistance from any combination of terminals , so I ordered a pair from Digikey . The microswitch shows a bit more resistance that a new one and
    the reading is not stable so I'm replacing it too . I don't recall what project the switches are left over from but I've got like 9 of them .
    This is NOT a good time for the welder to be down , I'm in the middle
    of a project that includes welding aluminum . And I'm not good at
    controlling the arc with the 2T switch on the torch . It's awkward
    because of the location on the handle .
    --
    Snag
    I appreciated foreign cultures more
    when they stayed foreign ...
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Wed Oct 15 09:00:46 2025
    From Newsgroup: rec.crafts.metalworking

    On 10/14/2025 8:51 PM, Snag wrote:
    -a This one is in the foot control of my TIG welder . Infinite
    resistance from any combination of terminals , so I ordered a pair from Digikey . The microswitch shows a bit more resistance that a new one and
    the reading is not stable so I'm replacing it too . I don't recall what project the switches are left over from but I've got like 9 of them .
    -a This is NOT a good time for the welder to be down , I'm in the middle
    of a project that includes welding aluminum . And I'm not good at controlling the arc with the 2T switch on the torch . It's awkward
    because of the location on the handle .


    Finger switch huh? I use a finger switch, but my TIG welder also allows
    to me set a start current in addition to a weld current. I have been
    told there are finger switches that can adjust current like a foot
    pedal, but I have never seen one.

    I am as cheap as the next guy, but I have been known to throw money at
    the problem when time is a constraint. Time is always important of
    course, but sometimes you can work on other things while waiting. If it
    is valuable enough to making waiting an issue Harbor Freight sells a
    loose TIG pedal. If the plug is not compatible you can swap plugs. Of
    course I am working under the assumption that Harbor Freight has a store within a reasonable distance.

    I recently (month or so ago) adapted a Harbor Freight TIG torch to my
    AHP welder in order to finish and ship a job.
    --
    Bob La Londe
    CNC Molds N Stuff

    --
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    www.avg.com
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  • From Snag@Snag_one@msn.com to rec.crafts.metalworking on Wed Oct 15 14:33:21 2025
    From Newsgroup: rec.crafts.metalworking

    On 10/15/2025 11:00 AM, Bob La Londe wrote:
    On 10/14/2025 8:51 PM, Snag wrote:
    -a-a This one is in the foot control of my TIG welder . Infinite
    resistance from any combination of terminals , so I ordered a pair
    from Digikey . The microswitch shows a bit more resistance that a new
    one and the reading is not stable so I'm replacing it too . I don't
    recall what project the switches are left over from but I've got like
    9 of them .
    -a-a This is NOT a good time for the welder to be down , I'm in the
    middle of a project that includes welding aluminum . And I'm not good
    at controlling the arc with the 2T switch on the torch . It's awkward
    because of the location on the handle .


    Finger switch huh?-a I use a finger switch, but my TIG welder also allows
    to me set a start current in addition to a weld current.-a I have been
    told there are finger switches that can adjust current like a foot
    pedal, but I have never seen one.

    I am as cheap as the next guy, but I have been known to throw money at
    the problem when time is a constraint.-a Time is always important of
    course, but sometimes you can work on other things while waiting.-a If it
    is valuable enough to making waiting an issue Harbor Freight sells a
    loose TIG pedal.-a If the plug is not compatible you can swap plugs.-a Of course I am working under the assumption that Harbor Freight has a store within a reasonable distance.

    I recently (month or so ago) adapted a Harbor Freight TIG torch to my
    AHP welder in order to finish and ship a job.


    The problem with the finger switch is it is on top of the handle in a position that makes it impossible to get a steady grip on the torch . My machine also has ramp up/down controls as well as pre and post flow
    settings . I have the ramp down time set long enough that I can let off
    the switch for a second or two if the puddle gets too hot . I've seen
    pictures of torch mounted slider switches but never used one .
    I'm trying out using a piece of thin plywood as a rest to help
    control arc length since I can't maintain it due to the compromised grip
    on the torch . I also have 2 new pots coming for the foot control , one
    to be installed , the other will be taped inside the control just in
    case . I have one here somewhere from when the original pedal broke one
    due to a missing pedal stop screw . They don't like overtravel ... I
    asked the seller for parts to fix it , they sent me a whole new pedal .
    I still have a second pedal here if I could only find the damn thing .
    Right now I'm a noid ...
    --
    Snag
    I appreciated foreign cultures more
    when they stayed foreign ...
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Wed Oct 15 17:35:05 2025
    From Newsgroup: rec.crafts.metalworking

    On 10/15/2025 12:33 PM, Snag wrote:
    On 10/15/2025 11:00 AM, Bob La Londe wrote:
    On 10/14/2025 8:51 PM, Snag wrote:
    -a-a This one is in the foot control of my TIG welder . Infinite
    resistance from any combination of terminals , so I ordered a pair
    from Digikey . The microswitch shows a bit more resistance that a new
    one and the reading is not stable so I'm replacing it too . I don't
    recall what project the switches are left over from but I've got like
    9 of them .
    -a-a This is NOT a good time for the welder to be down , I'm in the
    middle of a project that includes welding aluminum . And I'm not good
    at controlling the arc with the 2T switch on the torch . It's awkward
    because of the location on the handle .


    Finger switch huh?-a I use a finger switch, but my TIG welder also
    allows to me set a start current in addition to a weld current.-a I
    have been told there are finger switches that can adjust current like
    a foot pedal, but I have never seen one.

    I am as cheap as the next guy, but I have been known to throw money at
    the problem when time is a constraint.-a Time is always important of
    course, but sometimes you can work on other things while waiting.-a If
    it is valuable enough to making waiting an issue Harbor Freight sells
    a loose TIG pedal.-a If the plug is not compatible you can swap plugs.
    Of course I am working under the assumption that Harbor Freight has a
    store within a reasonable distance.

    I recently (month or so ago) adapted a Harbor Freight TIG torch to my
    AHP welder in order to finish and ship a job.


    -a The problem with the finger switch is it is on top of the handle in a position that makes it impossible to get a steady grip on the torch . My machine also has ramp up/down controls as well as pre and post flow
    settings . I have the ramp down time set long enough that I can let off
    the switch for a second or two if the puddle gets too hot . I've seen pictures of torch mounted slider switches but never used one .
    -a I'm trying out using a piece of thin plywood as a rest to help
    control arc length since I can't maintain it due to the compromised grip
    on the torch . I also have 2 new pots coming for the foot control , one
    to be installed , the other will be taped inside the control just in
    case . I have one here somewhere from when the original pedal broke one
    due to a missing pedal stop screw . They don't like overtravel ... I
    asked the seller for parts to fix it , they sent me a whole new pedal .
    I still have a second pedal here if I could only find the damn thing .
    Right now I'm a noid ...

    Setting up a rest, and practicing the entire path of the weld is (should
    be) a normal part of welding for most of us who don't do it everyday
    anyway. I'll even go get some scrap out of the piles out back and
    practice a weld on similar materials sometimes before making the actual
    weld, but you probably weld more often than I do.
    --
    Bob La Londe
    CNC Molds N Stuff

    --
    This email has been checked for viruses by AVG antivirus software.
    www.avg.com
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Snag@Snag_one@msn.com to rec.crafts.metalworking on Wed Oct 15 22:45:02 2025
    From Newsgroup: rec.crafts.metalworking

    On 10/15/2025 7:35 PM, Bob La Londe wrote:
    On 10/15/2025 12:33 PM, Snag wrote:
    On 10/15/2025 11:00 AM, Bob La Londe wrote:
    On 10/14/2025 8:51 PM, Snag wrote:
    -a-a This one is in the foot control of my TIG welder . Infinite
    resistance from any combination of terminals , so I ordered a pair
    from Digikey . The microswitch shows a bit more resistance that a
    new one and the reading is not stable so I'm replacing it too . I
    don't recall what project the switches are left over from but I've
    got like 9 of them .
    -a-a This is NOT a good time for the welder to be down , I'm in the
    middle of a project that includes welding aluminum . And I'm not
    good at controlling the arc with the 2T switch on the torch . It's
    awkward because of the location on the handle .


    Finger switch huh?-a I use a finger switch, but my TIG welder also
    allows to me set a start current in addition to a weld current.-a I
    have been told there are finger switches that can adjust current like
    a foot pedal, but I have never seen one.

    I am as cheap as the next guy, but I have been known to throw money
    at the problem when time is a constraint.-a Time is always important
    of course, but sometimes you can work on other things while waiting.
    If it is valuable enough to making waiting an issue Harbor Freight
    sells a loose TIG pedal.-a If the plug is not compatible you can swap
    plugs. Of course I am working under the assumption that Harbor
    Freight has a store within a reasonable distance.

    I recently (month or so ago) adapted a Harbor Freight TIG torch to my
    AHP welder in order to finish and ship a job.


    -a-a The problem with the finger switch is it is on top of the handle in
    a position that makes it impossible to get a steady grip on the torch
    . My machine also has ramp up/down controls as well as pre and post
    flow settings . I have the ramp down time set long enough that I can
    let off the switch for a second or two if the puddle gets too hot .
    I've seen pictures of torch mounted slider switches but never used one .
    -a-a I'm trying out using a piece of thin plywood as a rest to help
    control arc length since I can't maintain it due to the compromised
    grip on the torch . I also have 2 new pots coming for the foot control
    , one to be installed , the other will be taped inside the control
    just in case . I have one here somewhere from when the original pedal
    broke one due to a missing pedal stop screw . They don't like
    overtravel ... I asked the seller for parts to fix it , they sent me a
    whole new pedal . I still have a second pedal here if I could only
    find the damn thing . Right now I'm a noid ...

    Setting up a rest, and practicing the entire path of the weld is (should
    be) a normal part of welding for most of us who don't do it everyday anyway.-a I'll even go get some scrap out of the piles out back and
    practice a weld on similar materials sometimes before making the actual weld, but you probably weld more often than I do.


    Yeah , but most of my welding is steel with the MIG machine . I have
    cut some strips of the stuff I'm using on the project so I can practice
    . The new parts will be here on Friday afternoon so I should have the
    TIG machine back online by Saturday AM . A new microswitch and pot
    should give me another 12 years ...
    --
    Snag
    I appreciated foreign cultures more
    when they stayed foreign ...
    --- Synchronet 3.21a-Linux NewsLink 1.2