• Steel Tube bender

    From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Mon Feb 23 13:46:11 2026
    From Newsgroup: rec.crafts.metalworking

    Well as much as I would have liked to build one I bought one instead.
    Its compact, doesn't have to be mounted to work, its cheap, its compact
    for storage, and it has a long history of DIYers using it on The Tube of
    U. Even the DIYers who state some other benders are superior do
    acknowledge it works within its claimed range.

    Which brings us to the first of its two major drawbacks.

    1. It only bends a little more than 90 degrees. I think I recall some
    users saying that it will bend up to 110 degrees if you reposition the
    tube once after the first bend. This is a real drawback, because there
    are a couple things I'd like to make that would look better with 180
    degree bend instead of a welded joint, but my welding is getting better,
    and I do own an angle grinder or two.

    2. The other drawback is its dead slow. It uses a manual 8 ton
    hydraulic jack to operate. One of the most popular upgrades is to swap
    out the 8 ton manual jack for a 12 ton air over hydraulic jack. Its a
    finicky upgrade, and older models (I ordered a newer model) need the
    frame cut and welded to fit. That's a definite upgrade, and if I can
    get the unit fixed on on my 12 ton press I'll use that jack. I finally swapped over to an air over jack on my 20 ton press, and I doubt the 12
    ton will ever get used again. If for some reason its the best tool for
    the job or I need to setup multiple presses I still have the original 12
    ton manual jack.

    I really can't beat the price. Its $399 (01/23/2026) and includes one standard bending die of choice. Of course I bought the option that
    comes with five (5) bending dies.

    There is still one problem, but its self imposed, and its part of why I
    chose to buy one at this time. The kids (young men and women) on the
    BAJA SAE engineering team are having issues with a bender they were
    loaned by a local fabrication shop. The die size they need didn't come
    with it, and a die to fit that bender costs the same or more than this
    whole machine. The problem. This manufacturer doesn't make exactly the
    right size die. It comes with a die the right size for the tube, but
    the kids did their work around a 6 inch bending radius, and the die that
    comes with the machine comes with a 5 inch bending radius. There is
    about 20% higher strain when bending to 5 inch radius. I invited them
    over to spend an afternoon making a die just right for their application.

    There are guys who have made limited production plastic dies using 3D
    printed parts sandwiched between steel plates. I am 100% sure I can
    make aluminum "cores" to sandwich between steel plates to do the same
    job much stronger in a fraction of the time of 3D printing. 6061 would probably last well enough for atleast a few dozen bends, and 7075 would probably last long enough for hundreds if not thousands of bends. I
    have both on the shelf, but the 7075 WAS planned for "other" projects.

    I also have some A356 I could cast, but I think making a pattern would
    take quite a bit longer than just machining a finished part from wrought/extruded bar or plate.

    If you scrolled through all of that just wanting to know what the heck I ordered, I ordered the Affordable Bender with 5 bending dies.

    https://www.yumabassman.com/wp-content/uploads/2026/02/Affordable-Bender.webp

    https://www.yumabassman.com/wp-content/uploads/2026/02/Affordable-Bender-Jack.webp
    --
    Bob La Londe
    CNC Molds N Stuff

    --- Synchronet 3.21b-Linux NewsLink 1.2
  • From Jim Wilkins@muratlanne@gmail.com to rec.crafts.metalworking on Tue Feb 24 00:08:21 2026
    From Newsgroup: rec.crafts.metalworking

    "Bob La Londe" wrote in message news:10nieak$1cc0q$1@dont-email.me...

    There are guys who have made limited production plastic dies using 3D
    printed parts sandwiched between steel plates. I am 100% sure I can
    make aluminum "cores" to sandwich between steel plates to do the same
    job much stronger in a fraction of the time of 3D printing. 6061 would probably last well enough for atleast a few dozen bends, and 7075 would probably last long enough for hundreds if not thousands of bends. I
    have both on the shelf, but the 7075 WAS planned for "other" projects. ------------------------------------

    I tested the compression strength of oak to 2000 PSI the weaker way when designing joist hangers. At 2000 compression was becoming slightly
    noticeable as a step at the edge. 2000# is the steel hanger rating, the expected load is around 500. The end grain is hard enough to make a decent shapeable anvil for hammering sheet steel. Around here pallets are made
    mostly from red oak of lower than lumber grade.

    I made custom (steel) bender dies, I think by rotating the blank against a
    fly cutter set to the tube diameter. I cut wooden wedges by angling the
    fence on my 4x6 horizontal bandsaw and using a 6/10 blade. For a bending die the wedge angle needn't be exact, you could glue up two oversized halves and saw across the diameters.

    --- Synchronet 3.21b-Linux NewsLink 1.2
  • From Jim Wilkins@muratlanne@gmail.com to rec.crafts.metalworking on Tue Feb 24 10:36:29 2026
    From Newsgroup: rec.crafts.metalworking

    "Jim Wilkins" wrote in message news:10njca3$3jr03$2@dont-email.me...

    I made custom (steel) bender dies, I think by rotating the blank against a
    fly cutter set to the tube diameter.
    ----------------------
    No, that die was cut with an end mill to fit 1/2" OD tubing. An endmill cuts faster, a fly cutter or boring head could make the light finish cut. I mill with the end instead of the side flutes so I can regrind it without changing the diameter.

    --- Synchronet 3.21b-Linux NewsLink 1.2
  • From Jim Wilkins@muratlanne@gmail.com to rec.crafts.metalworking on Tue Feb 24 15:51:53 2026
    From Newsgroup: rec.crafts.metalworking

    "Bob La Londe" wrote in message news:10nkvif$1g3b1$1@dont-email.me...

    Oak isn't a bad idea, but I'd have to go get some. I have lots of
    aluminum. As an alternative I do have some Mesquite logs I've been
    saving, but currently no way to mill it into boards.

    --------------------------
    No scrap pallets?

    I bought this to see if it would be better than the simpler guide I was
    using to slab big logs to 21" width. https://www.amazon.com/VEVOR-Chainsaw-Mill-Galvanized-Woodworkers/dp/B0C5BMT6ZQ?

    Then I solved the problem with the simple guide and used it instead. https://www.hud-son.com/product/boardmaster-chainsaw-attachment/?
    It works even if the bar (20") is shorter than the width of the slab, the
    kerf guides the saw to finish from the other side after rolling the log a quarter turn. I assume you can roll a 2 ton log.

    Its disadvantage is having to reposition the guide plank after each board,
    the slabs took only one cut per side. Having the slab cuts vertical made it easy to set the opposing side guides to cut parallel. The Alaskan mill needs
    a guide (ladder) only for the first cut, the rest key off the previous one. It's been useful to be able to cut boards and beams to any thickness, not
    just purchased sizes.

    For slabbing clamp parts under the bar restrict capacity due to the shallow angle. I was able to drill through the bar sprocket pivot center with a carbide glass drill bit, to have only a countersunk screw head on the bottom side.

    I used the normal firewood chain. Ripping chain is said to cut smoother but slower.

    I asked a neighbor for help and told him all he had to do was sit on a stool and move a 2000 Lb log with one finger. That was easy with the log hanging above the sawmill track. He centered one end, I the other and then lowered
    it.

    --- Synchronet 3.21b-Linux NewsLink 1.2
  • From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Tue Feb 24 15:22:58 2026
    From Newsgroup: rec.crafts.metalworking

    On 2/24/2026 1:51 PM, Jim Wilkins wrote:
    "Bob La Londe"-a wrote in message news:10nkvif$1g3b1$1@dont-email.me...

    Oak isn't a bad idea, but I'd have to go get some.-a I have lots of aluminum.-a As an alternative I do have some Mesquite logs I've been
    saving, but currently no way to mill it into boards.

    --------------------------
    No scrap pallets?

    I bought this to see if it would be better than the simpler guide I was using to slab big logs to 21" width. https://www.amazon.com/VEVOR-Chainsaw-Mill-Galvanized-Woodworkers/dp/ B0C5BMT6ZQ?

    Then I solved the problem with the simple guide and used it instead. https://www.hud-son.com/product/boardmaster-chainsaw-attachment/?
    It works even if the bar (20") is shorter than the width of the slab,
    the kerf guides the saw to finish from the other side after rolling the
    log a quarter turn. I assume you can roll a 2 ton log.

    Its disadvantage is having to reposition the guide plank after each
    board, the slabs took only one cut per side. Having the slab cuts
    vertical made it easy to set the opposing side guides to cut parallel.
    The Alaskan mill needs a guide (ladder) only for the first cut, the rest
    key off the previous one. It's been useful to be able to cut boards and beams to any thickness, not just purchased sizes.

    For slabbing clamp parts under the bar restrict capacity due to the
    shallow angle. I was able to drill through the bar sprocket pivot center with a carbide glass drill bit, to have only a countersunk screw head on
    the bottom side.

    I used the normal firewood chain. Ripping chain is said to cut smoother
    but slower.

    I asked a neighbor for help and told him all he had to do was sit on a
    stool and move a 2000 Lb log with one finger. That was easy with the log hanging above the sawmill track. He centered one end, I the other and
    then lowered it.



    Pallets I get are all kinds of wood. Mostly some sort of white wood,
    but not always. A freind of mine that used to work for Foxworth
    Galbraith Lumber Company in the yard and driving delivery truck said he
    saw pallets come in made from all kinds of stuff. Even near cabinet
    grade cherry and walnut. I told him he should just buy them all at the
    pallet return rate and stock up on them for his retirement gig. He was
    a fair wood worker, and his dad was a master furniture restorer.

    I've thought about a chainsaw mill a couple times, but that would
    require me to rebuild yet another small engine carb every time I needed
    it. LOL. I get by with an electric chainsaw and some big 8.0ah
    batteries for the few trees I have to trim every other year, and I never
    have to rebuild its carburetor. The cordless doesn't have the gront for milling hard dry mesquite. Maybe if I did it while it was still green,
    but no. I don't think so. Most of it I chunk up into pieces short
    enough to go in the grill and leave it out back to dry for steak night.
    --
    Bob La Londe
    CNC Molds N Stuff
    --- Synchronet 3.21b-Linux NewsLink 1.2
  • From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Tue Feb 24 15:25:04 2026
    From Newsgroup: rec.crafts.metalworking

    On 2/24/2026 3:22 PM, Bob La Londe wrote:
    I get by with an electric chainsaw and some big 8.0ah batteries

    ... and those batteries fit my other cordless power tools when I need
    some grunt on an angle grinder or a cordless circular saw.
    --
    Bob La Londe
    CNC Molds N Stuff
    --- Synchronet 3.21b-Linux NewsLink 1.2
  • From Jim Wilkins@muratlanne@gmail.com to rec.crafts.metalworking on Tue Feb 24 18:38:01 2026
    From Newsgroup: rec.crafts.metalworking

    "Bob La Londe" wrote in message news:10nl8c1$1ghro$1@dont-email.me...

    Pallets I get are all kinds of wood. Mostly some sort of white wood,
    but not always.

    -------------------------

    Southern Yellow Pine (SYP) can be nearly as hard and strong as oak though
    not all is, check with a knife point or fingernail. It is hard enough to suggest pre-drilling screw holes to thread root diameter. Usually it's pressure treated and may still be damp. I've seen and bought it as regular dried lumber but not recently. Small pieces (wedges) can be microwaved dry,
    a bowl turner showed me how well that works as he prefers to turn the wood green and soft. I use PT outdoors and don't bother.

    I buy the warped pieces cheap as "cull". Sometimes it dries straight, otherwise it becomes 4' diagonal corner braces for sheds. The longest
    pieces, 12' and 16', tie down corrugated roofing.

    https://www.woodworkingnetwork.com/wood/wood-explorer/southern-yellow-pine-why-some-people-prefer-spruce

    I didn't learn enough in the 5 evening 3D CAD class to know which filament
    to select or how to design for high strength, and anyway I can use metal.

    --- Synchronet 3.21b-Linux NewsLink 1.2
  • From Jim Wilkins@muratlanne@gmail.com to rec.crafts.metalworking on Tue Feb 24 19:02:32 2026
    From Newsgroup: rec.crafts.metalworking

    "Bob La Londe" wrote in message news:10nl8g0$1gi0h$1@dont-email.me...

    On 2/24/2026 3:22 PM, Bob La Londe wrote:
    I get by with an electric chainsaw and some big 8.0ah batteries

    ... and those batteries fit my other cordless power tools when I need
    some grunt on an angle grinder or a cordless circular saw.
    --
    Bob La Londe
    CNC Molds N Stuff

    -------------------------------

    That's an area I haven't and maybe should look into further. I still use a DeWalt NiCad drill converted to NiMH, otherwise corded or gas. Do you have a suggestion of a cheaper-than-Milwaukee brand that won't soon become
    obsolete? I loved Milwaukee when the company was paying, they outlasted 10
    of anyone else's for building steel machinery, but have only their corded
    1/2" drill.

    "Converted" means a different charger, the original NiCad one peaked at
    higher voltage than is recommended for NiMH and wasn't on the list approved for both.

    --- Synchronet 3.21b-Linux NewsLink 1.2
  • From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Wed Feb 25 14:59:37 2026
    From Newsgroup: rec.crafts.metalworking

    On 2/24/2026 5:02 PM, Jim Wilkins wrote:
    "Bob La Londe"-a wrote in message news:10nl8g0$1gi0h$1@dont-email.me...

    On 2/24/2026 3:22 PM, Bob La Londe wrote:
    I get by with an electric chainsaw and some big 8.0ah batteries

    ... and those batteries fit my other cordless power tools when I need
    some grunt on an angle grinder or a cordless circular saw.


    I don't have any cordless tools that are not out powered by their corded
    or gas powered counter parts. A lot of cordless is handier or faster
    for a single hole or cut than dragging out a cord, and winding up the
    cord when I am done. That being said, when I was contracting I tended
    to prefer Milwaukee for drills. Both cordless and corded.

    I used the Harbor Freight Bauer cordless for a while, but a year or so
    ago I gave all my Bauer stuff to my son and started using my dad's
    DeWalt cordless stuff. Its decent, but its not inexpensive either. A
    sort of secret weapon with DeWalt is there are battery adapters to use
    the older DeWalt 18V stuff with their current 20V line batteries. As a
    result for very little I now have five DeWalt cordless drills. I've
    also got a couple older DeWalt saws with adapters to run the current 20V batteries.

    No matter what, good batteries are expensive. I think I spent around
    $700 for 4 8ah DeWalt 10V batteries. Yes, the 8ah make a difference.
    They CAN delivery more current with less voltage drop. I brought this
    up when Richard was talking about cordless for one of his mining
    applications. Higher capacity batteries can deliver more power in the
    same time period.

    DeWalt (and probably also other platforms) offers a truly high power
    battery platform. The batteries for those can deliver 20V for the
    regular tools and 60V for the high power tools. I don't have any, and
    yes they make a 20/60 chainsaw too. I just don't cut enough to make it
    worth the cost, and if I did I'd probably go gas. You don't have to
    clean carbs on small gas engines if you use them all the time.
    --
    Bob La Londe
    CNC Molds N Stuff
    --- Synchronet 3.21b-Linux NewsLink 1.2
  • From Snag@Snag_one@msn.com to rec.crafts.metalworking on Wed Feb 25 17:33:45 2026
    From Newsgroup: rec.crafts.metalworking

    On 2/25/2026 3:59 PM, Bob La Londe wrote:
    On 2/24/2026 5:02 PM, Jim Wilkins wrote:
    "Bob La Londe"-a wrote in message news:10nl8g0$1gi0h$1@dont-email.me...

    On 2/24/2026 3:22 PM, Bob La Londe wrote:
    I get by with an electric chainsaw and some big 8.0ah batteries

    ... and those batteries fit my other cordless power tools when I need
    some grunt on an angle grinder or a cordless circular saw.


    I don't have any cordless tools that are not out powered by their corded
    or gas powered counter parts.-a A lot of cordless is handier or faster
    for a single hole or cut than dragging out a cord, and winding up the
    cord when I am done.-a That being said, when I was contracting I tended
    to prefer Milwaukee for drills.-a Both cordless and corded.

    I used the Harbor Freight Bauer cordless for a while, but a year or so
    ago I gave all my Bauer stuff to my son and started using my dad's
    DeWalt cordless stuff.-a Its decent, but its not inexpensive either.-a A sort of secret weapon with DeWalt is there are battery adapters to use
    the older DeWalt 18V stuff with their current 20V line batteries.-a As a result for very little I now have five DeWalt cordless drills.-a I've
    also got a couple older DeWalt saws with adapters to run the current 20V batteries.

    No matter what, good batteries are expensive.-a I think I spent around
    $700 for 4 8ah DeWalt 10V batteries.-a Yes, the 8ah make a difference.
    They CAN delivery more current with less voltage drop.-a I brought this
    up when Richard was talking about cordless for one of his mining applications.-a Higher capacity batteries can deliver more power in the
    same time period.

    DeWalt (and probably also other platforms) offers a truly high power
    battery platform.-a The batteries for those can deliver 20V for the
    regular tools and 60V for the high power tools.-a I don't have any, and
    yes they make a 20/60 chainsaw too.-a I just don't cut enough to make it worth the cost, and if I did I'd probably go gas.-a You don't have to
    clean carbs on small gas engines if you use them all the time.



    All my battery tools are DeWalt ... most are the older 18V and I've
    found reasonably priced aftermarket batteries for them . Most of these
    were gifts from a neighbor that got them in an auction lot . The "shop
    drill" is a 20V that I picked up at a yard sale , found a couple of aftermarket batteries for it also .
    --
    Snag
    I appreciated foreign cultures more
    when they stayed foreign ...
    --- Synchronet 3.21b-Linux NewsLink 1.2
  • From Jim Wilkins@muratlanne@gmail.com to rec.crafts.metalworking on Wed Feb 25 19:01:16 2026
    From Newsgroup: rec.crafts.metalworking

    "Bob La Londe" wrote in message news:10nnrca$1ke96$1@dont-email.me...

    I don't have any cordless tools that are not out powered by their corded
    or gas powered counter parts. A lot of cordless is handier or faster
    for a single hole or cut than dragging out a cord, and winding up the
    cord when I am done. That being said, when I was contracting I tended
    to prefer Milwaukee for drills. Both cordless and corded.

    ------------------------
    Thanks, I'll look into DeWalt 20V if I need something new.

    I've found that I don't mind one corded tool on a job for the heavier work like deep 3/8" and 1/2" holes in steel or oak. For pilot holes etc cordless
    is handy, especially the pocket-sized 4V Ryobi. I keep all the tools nearby and off the ground on a roll-around cart that once lived in a semiconductor fab clean room.

    I made the handrail on my deck and the top of a low driveway retaining wall
    as wide work platforms that are very convenient when working on the house or car, lawnmower or snow blower. A large tray that auto parts stores displayed cardboard oil cans on keeps drips from staining the decking.

    --- Synchronet 3.21b-Linux NewsLink 1.2
  • From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Fri Feb 27 09:01:08 2026
    From Newsgroup: rec.crafts.metalworking

    On 2/25/2026 4:33 PM, Snag wrote:
    DeWalt (and probably also other platforms) offers a truly high power
    battery platform.-a The batteries for those can deliver 20V for the
    regular tools and 60V for the high power tools.-a I don't have any, and
    yes they make a 20/60 chainsaw too.-a I just don't cut enough to make
    it worth the cost, and if I did I'd probably go gas.-a You don't have
    to clean carbs on small gas engines if you use them all the time.



    -a All my battery tools are DeWalt ... most are the older 18V and I've found reasonably priced aftermarket batteries for them-a . Most of these were gifts from a neighbor that got them in an auction lot . The "shop drill" is a 20V that I picked up at a yard sale , found a couple of aftermarket batteries for it also .


    I've worn out cordless tools. Some from abuse, others just got used so
    much they failed. The one thing that pissed me off with the older
    Milwaukee cordless was when I replaced worn out brushes they didn't ever
    seem to work as well. No reason not to. I don't think its DRM, but it
    could be. I just think something in the tool starts to fail when you
    are pushing the old brushes to their limit. I am am paying real money
    for a cordless tool I prefer to get the newer brushless motors. That
    doesn't mean I won't buy an older brushed tool if its good and dirt
    cheap or free, but I actually use my stuff a lot still.

    Maybe third party batteries are better now, but I've had poor results
    with them int he past. I know (mostly) that a name brand battery meets
    its spec at least initially. Its like alarm batteries when I still had
    the alarmco. I tried all the cheaper brands, and finally just gave up
    on anything but Yuasa, because it was not my goal to charge customers
    for preventable service calls to replace batteries.
    --
    Bob La Londe
    CNC Molds N Stuff
    --- Synchronet 3.21b-Linux NewsLink 1.2
  • From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Fri Feb 27 09:09:03 2026
    From Newsgroup: rec.crafts.metalworking

    On 2/25/2026 5:01 PM, Jim Wilkins wrote:
    "Bob La Londe"-a wrote in message news:10nnrca$1ke96$1@dont-email.me...

    I don't have any cordless tools that are not out powered by their corded
    or gas powered counter parts.-a A lot of cordless is handier or faster
    for a single hole or cut than dragging out a cord, and winding up the
    cord when I am done.-a That being said, when I was contracting I tended
    to prefer Milwaukee for drills.-a Both cordless and corded.

    ------------------------
    Thanks, I'll look into DeWalt 20V if I need something new.

    I've found that I don't mind one corded tool on a job for the heavier
    work like deep 3/8" and 1/2" holes in steel or oak. For pilot holes etc cordless is handy, especially the pocket-sized 4V Ryobi. I keep all the tools nearby and off the ground on a roll-around cart that once lived in
    a semiconductor fab clean room.


    I guess Ryobi is better now, but I was given a brand new Ryobi set (6
    tools in a box I think) many years ago, and the batteries were garbage. Nothing to piss you off more than climbing up in an attic with a battery
    fresh off the charger to cut a hole in some plywood and have it die
    without finishing the first cut. I have some corded Ryobi tools and
    they are like the lower end made for K-Mart Black & Decker used to be,
    okay, maybe not quite as good, but generally cheap and okay for a couple
    jobs or abusive applications. I have a Ryobi circular saw I just use
    for abrasive blades because it was cheap. I don't care if it melts or
    grinds itself to death. It almost paid for itself on the first cut.

    (I still have a couple of those old made for K-Mart B&D drills I bought
    when I first started contracting, because I couldn't afford anything
    else. One beat up old 1/2inch drill is over 30 years old.)

    I made the handrail on my deck and the top of a low driveway retaining
    wall as wide work platforms that are very convenient when working on the house or car, lawnmower or snow blower. A large tray that auto parts
    stores displayed cardboard oil cans on keeps drips from staining the decking.

    --
    Bob La Londe
    CNC Molds N Stuff
    --- Synchronet 3.21b-Linux NewsLink 1.2
  • From Bob La Londe@none@none.com99 to rec.crafts.metalworking on Fri Feb 27 09:16:21 2026
    From Newsgroup: rec.crafts.metalworking

    On 2/24/2026 4:38 PM, Jim Wilkins wrote:
    "Bob La Londe"-a wrote in message news:10nl8c1$1ghro$1@dont-email.me...

    Pallets I get are all kinds of wood.-a Mostly some sort of white wood,
    but not always.

    -------------------------

    Southern Yellow Pine (SYP) can be nearly as hard and strong as oak
    though not all is, check with a knife point or fingernail. It is hard
    enough to suggest pre-drilling screw holes to thread root diameter.
    Usually it's pressure treated and may still be damp. I've seen and
    bought it as regular dried lumber but not recently. Small pieces
    (wedges) can be microwaved dry, a bowl turner showed me how well that
    works as he prefers to turn the wood green and soft. I use PT outdoors
    and don't bother.

    I buy the warped pieces cheap as "cull". Sometimes it dries straight, otherwise it becomes 4' diagonal corner braces for sheds. The longest pieces, 12' and 16', tie down corrugated roofing.

    https://www.woodworkingnetwork.com/wood/wood-explorer/southern-yellow- pine-why-some-people-prefer-spruce

    I didn't learn enough in the 5 evening 3D CAD class to know which
    filament to select or how to design for high strength, and anyway I can
    use metal.



    It may all be moot. Turns out the dies are not the size advertised.
    the two smaller sizes claim to be 5 inch radius and the three larger
    sizes claim to be 7 inch radius. They don't say if that's IR (inside
    radius or CLR (center line radius). Turns out the IR of the 1-1/4 die
    is closer to 5-3/4 and the CLR is closer to 6-1/8. Probably close
    enough that I don't need to make a die. The larger die I checked is
    more like 8 than 7 also.

    The dies all appear to be some sort of fairly tough cast aluminum, and
    they claim if you lube the dies they will last a long time. Makes
    sense. They are cast and rough machined. Lube would be necessary if
    only to over come friction.

    That being said I do want some dies that didn't come with the set. I
    have a small box of A356 on the shelf maybe enough to cast one of them.
    I don't really want to make foundry work a big part of what I do and its
    a lot of work. I may just machine the other dies I want using sandwich techniques for strength.
    --
    Bob La Londe
    CNC Molds N Stuff
    --- Synchronet 3.21b-Linux NewsLink 1.2
  • From Snag@Snag_one@msn.com to rec.crafts.metalworking on Fri Feb 27 14:47:45 2026
    From Newsgroup: rec.crafts.metalworking

    On 2/27/2026 10:01 AM, Bob La Londe wrote:
    On 2/25/2026 4:33 PM, Snag wrote:
    DeWalt (and probably also other platforms) offers a truly high power
    battery platform.-a The batteries for those can deliver 20V for the
    regular tools and 60V for the high power tools.-a I don't have any,
    and yes they make a 20/60 chainsaw too.-a I just don't cut enough to
    make it worth the cost, and if I did I'd probably go gas.-a You don't
    have to clean carbs on small gas engines if you use them all the time.



    -a-a All my battery tools are DeWalt ... most are the older 18V and I've
    found reasonably priced aftermarket batteries for them-a . Most of
    these were gifts from a neighbor that got them in an auction lot . The
    "shop drill" is a 20V that I picked up at a yard sale , found a couple
    of aftermarket batteries for it also .


    I've worn out cordless tools.-a Some from abuse, others just got used so much they failed.-a The one thing that pissed me off with the older Milwaukee cordless was when I replaced worn out brushes they didn't ever seem to work as well.-a No reason not to.-a I don't think its DRM, but it could be.-a I just think something in the tool starts to fail when you
    are pushing the old brushes to their limit.-a I am am paying real money
    for a cordless tool I prefer to get the newer brushless motors.-a That doesn't mean I won't buy an older brushed tool if its good and dirt
    cheap or free, but I actually use my stuff a lot still.

    Maybe third party batteries are better now, but I've had poor results
    with them int he past.-a I know (mostly) that a name brand battery meets
    its spec at least initially.-a Its like alarm batteries when I still had
    the alarmco.-a I tried all the cheaper brands, and finally just gave up
    on anything but Yuasa, because it was not my goal to charge customers
    for preventable service calls to replace batteries.


    All my replacement batteries are (I think) the Li-Ion type . They are
    not NiCads . Gotta have the right charger for these , mine swings both
    ways .
    --
    Snag
    I appreciated foreign cultures more
    when they stayed foreign ...
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  • From Gerry@geraldrmiller@yahoo.ca to rec.crafts.metalworking on Sat Feb 28 00:04:59 2026
    From Newsgroup: rec.crafts.metalworking

    On Fri, 27 Feb 2026 09:09:03 -0700, Bob La Londe <none@none.com99>
    wrote:

    On 2/25/2026 5:01 PM, Jim Wilkins wrote:
    "Bob La Londe"a wrote in message news:10nnrca$1ke96$1@dont-email.me...

    I don't have any cordless tools that are not out powered by their corded
    or gas powered counter parts.a A lot of cordless is handier or faster
    for a single hole or cut than dragging out a cord, and winding up the
    cord when I am done.a That being said, when I was contracting I tended
    to prefer Milwaukee for drills.a Both cordless and corded.

    ------------------------
    Thanks, I'll look into DeWalt 20V if I need something new.

    I've found that I don't mind one corded tool on a job for the heavier
    work like deep 3/8" and 1/2" holes in steel or oak. For pilot holes etc
    cordless is handy, especially the pocket-sized 4V Ryobi. I keep all the
    tools nearby and off the ground on a roll-around cart that once lived in
    a semiconductor fab clean room.


    I guess Ryobi is better now, but I was given a brand new Ryobi set (6
    tools in a box I think) many years ago, and the batteries were garbage. >Nothing to piss you off more than climbing up in an attic with a battery >fresh off the charger to cut a hole in some plywood and have it die
    without finishing the first cut. I have some corded Ryobi tools and
    they are like the lower end made for K-Mart Black & Decker used to be,
    okay, maybe not quite as good, but generally cheap and okay for a couple >jobs or abusive applications. I have a Ryobi circular saw I just use
    for abrasive blades because it was cheap. I don't care if it melts or >grinds itself to death. It almost paid for itself on the first cut.

    (I still have a couple of those old made for K-Mart B&D drills I bought
    when I first started contracting, because I couldn't afford anything
    else. One beat up old 1/2inch drill is over 30 years old.)

    I still have my first electric drill - a "Portable Electric Tools"
    1/4" 2000RPM unit purchased for $17.00 from Canadian Tire in 1957.
    I rarely use it anymore but it has wired a half dozen houses and
    served as a power unit for grinding lawn mower blades, polishing
    military brass and everything else a person could dream up.
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  • From Jim Wilkins@muratlanne@gmail.com to rec.crafts.metalworking on Sat Feb 28 07:06:52 2026
    From Newsgroup: rec.crafts.metalworking

    "Gerry" wrote in message news:33t4qk1a49uemq2uf5re5cc2m6pdmmqvli@4ax.com...

    I still have my first electric drill - a "Portable Electric Tools"
    1/4" 2000RPM unit purchased for $17.00 from Canadian Tire in 1957.
    I rarely use it anymore but it has wired a half dozen houses and
    served as a power unit for grinding lawn mower blades, polishing
    military brass and everything else a person could dream up.

    ---------------------------
    I found that carbon motor brushes have decent compressive but little tensile strength and replacements for old ones can be milled or filed down from available larger sizes by first beveling the off side and cutting inward
    from the near edge.

    The carbon compound has a voltage range related to its resistivity and
    ability to block commutator circulating current without heating too much, brushes for 120V and 12V are different. I don't know if 12V and 24V vehicle brush compounds differ, some are rated for both.

    https://www.helwigcarbon.com/wp-content/uploads/2018/07/ta1_96_2013-brushes_sprkng_mach-maint-single-pages.pdf
    "... the load current impelled by high voltage must pass over the contact only once, while the circulating current in the shortcircuited coil must
    pass over the contact twice and has only low voltage behind it."

    The sparking can convert Silicone vapor into abrasive Silicon Carbide.

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