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Is R.C.M. working and everyone OK?
Is R.C.M. working and everyone OK?
Is R.C.M. working and everyone OK?I live! (according to my doctor)
Is R.C.M. working and everyone OK?
"Snag" wrote in message news:10acii6$2qo8o$1@dont-email.me...
On 9/16/2025 3:10 PM, Jim Wilkins wrote:
Is R.C.M. working and everyone OK?
I read you 5X5 ... all is well here at The 12 Acre Wood . I spent my
morning identifying and repairing electrical issues on my "new-to-me"
Yanmar 1500D tractor . It's now charging from it's onboard alternator
and the dash warning lights are working . Got too hot to work outside
before I found the fuse links ... so the horn , turn signals , and
headlights will have to wait .
Snag
------------------------------
Similar electrical system projects here. I removed the 2000 Honda's >distributor and drilled out and retapped a rust-frozen and broken 5mm cap >screw, a simple task on a vertical milling machine, which has paid back its >cost. Kroil has freed some rusted bolts in steel but not this one in >aluminum. It's next to the cap vent and perhaps ozone from high voltage >sparking attacked it, I'm told the localized corrosion there is common.
A rusted engine mount bolt into a hollow frame section that would start >turning and then jam from thread rust inside came out after wedging a bronze >bore brush against it through the nearby small drainage hole that had let >water in. The undercar bolts yearly LPS-3 spray could reach loosen after 25 >New England winters but the inaccessible ones may need drilling. I'm told >Waxoyl and Woolwax (lanolin) are also effective, though messier.
The 1991 Ford needs a windshield wiper switch, I found two sources. >Restorers tell me parts are still available for much older American >vehicles. A friend turning a 1970ish Malibu into an SS Chevelle has found >what he needed. He said he could buy all the parts to build one if >necessary.
Test driving new cars and trucks convinced me to keep my simpler old ones, >that have taller clear windows, full-sized spare tires and for which I could >and did buy the factory shop manuals. The lane-keeping assist that works >very well for me was tightening the steering play adjustment. I might add >rear view cameras, otherwise I don't need the expensive and reportedly >troublesome modern extras.
troublesome modern extras.
"Richard Smith" wrote in message news:m1seglexvi.fsf@void.com... Yup,
r.c.m. does seem to be working
and
I seem to be fairly alright :-)
Regards,
--------------------------------
I was concerned because you hinted you hadn't been.
The millNice job!
had drilled out the broken screw remains in the distributor casting >accurately and squarely enough to keep the drill bit from deflecting into >the softer aluminium.
At dawn when it was cold everything worked, at noon in the sun the
failure was back. Contact problem?
At dawn when it was cold everything worked, at noon in the sun the
failure was back. Contact problem?
My 78 Accord was like that with a separate interrupted circular contact >track that continued to power the motor after shutting it off until the >wiper blades reached the Park position, I cleaned and greased it when it >became sluggish.
This 91 Ford has only gears visible in the box, the Park power switching >function (which still works) appears to come from an electronic module >tucked somewhere under the dash. I'll have to remove the seat to get my head >under there, only a section of dash below the steering column removes for >access.
I just opened the gearbox and haven't yet made enough jumper wires to power >and test it without short circuit risk, the motor ran properly on external >power while installed. The Hi and Lo motor connections are direct and the >Park signal is the +12V or Gnd output of a switch that may be under the >output shaft gear.
"Leon Fisk" wrote in message news:10ajpdn$ftpt$1@dont-email.me...On a 1990 Lumina van, I ended up running numerous grounding straps.
I knew better than to try an EZ-Out for a job like this but the bolt
had been moving a bit by wrench early on. I just didn't want to go get
a better suited wrench to tease it back and forth and broke it off
being too impatient...
Leon Fisk
-----------------------------------
I used to tear down and rebuild older motorcycles for education (not profit) >and EZ-Outs rarely worked for me on 6mm screws frozen into aluminum. Usually >a hammered impact driver got them out eventually, maybe the axial impacts >opposite the tightening direction cracked the corrosion locking the screw >thread to the aluminum.
I can't always tell if the bolt is starting to turn or to shear. Kroil in a >needle bottle is a definite help, not a guaranteed fix. I've had to use the >part that was attached as a guide to make a jig with matching holes that fit >their screws closely, with a drill bit guide sleeve at the broken screw >location. The distributor cap served to locate the broken screw under the >mill spindle with a center finder.
The current project is the wipers in the 1991 Ranger. Low and Intermittent >don't always work, High does. I replaced the multifunction switch on the >column which showed some suspiciously high resistance readings after 150,000 >miles. At dawn when it was cold everything worked, at noon in the sun the >failure was back. Contact problem? The motor seems OK when powered directly >through its connector via 1/16" Molex pins. I'm checking things in the order >of their ease of access.
On a 1990 Lumina van, I ended up running numerous grounding straps.
My other problem
detector is a thermal imager that reveals heating from IR drops. 5A through >10AWG wire shows up clearly, 2A is visible. Bad connections glow like light >bulbs.
I bought this one and have no complaints with it. >https://www.amazon.com/VEVOR-Thermal-Imaging-Camera-Rechargeable/dp/B0BGRSF97F?Thanks, I'll keep that in mind if the need comes up or I can't resist
"Richard Smith" wrote in message news:m1y0qan51h.fsf@void.com...
The essence is that anything I want to do I have to do it all myself in-house.
I previously asked about "machine tools" and you were all absolutely emphaticly "yes!".
The reconciliation in the mind is that the mind which sees the "useful projects" and the way to do them has learned from doing and driving
before. I have to do that doing. That it is unlikely that group
projects on my aspirations can deliver. You always end up having to
accept a compromise which has even more consequences than you could
visualise departing from the plan you had - with huge time-consequences
and waste of energy "flogging dead horses" and that energy not put to "I
got the steel in; I welded in my outbuilding; I ...". --------------------------
When designing and building industrial electronic test equipment I was
at the mercy of mechanical engineers and the machine shop for
everything I couldn't make with a file, drill press, sheet metal shear
and brake. Whatever I wanted had to be fully described and toleranced
on a drawing, they wouldn't tolerate cut-and-try. I can't blame them,
degreed engineers can be notoriously clueless outside their specialty,
and sometimes at the hands-on aspects within it.
As I didn't know machining at the time I couldn't distinguish the hard
and easy ways to do a job, for example I would round a corner to
control 40 KiloVolt corona discharge by grinding and filing, the shop
would order a corner-rounding end mill in the size I specified. They
knew nothing of electrical problems so they would suggest the
solutions they could do based on how they chose to interpret my
attempts to explain.
I found that a local school offered night classes in machine shop and
jumped on the chance to learn, as also with programming, welding and blacksmithing. The student-abused machines were valuable to learn
proper versus excessive cutting feeds and speeds through experience as
well as how to accommodate the wear and damage to the old lathe, mill
and surface grinder I bought. Fortunately others made the more
spectacular mistakes such as shattering a surface grinding wheel, I
only burned an endmill.
The buying approach I partly chose and partly lucked into was
acquiring machine tools sized above model steam engine building and
below what's practical for production, ...
...
"Richard Smith" wrote in message news:m1y0qan51h.fsf@void.com...
The essence is that anything I want to do I have to do it all myself in-house.
...
--------------------------
When designing and building industrial electronic test equipment ...
"Richard Smith" wrote in message news:m1a52o6uwz.fsf@void.com...
"Jim Wilkins" <muratlanne@gmail.com> writes:
...
You were forced to overspecify everything... ?
"The pigs all had their snouts in the trough".
By this everyone can get paid for doing nothing.
-----------------------------------
Sometimes, depending on conditions. When trying something new
available products are rarely a close match, and industry required
what appeared to be overspecifying based on previous incidents, like a forklift puncturing an electrical cabinet. That resulted in the
requirement that all internal hazardous voltage be run through
grounded conduit so a short would pop a breaker, and regardless of
power level any exposed wiring outside enclosures had to be too strong
to break accidentally or intentionally by hand, 16AWG. The external
panel controls had to be oil-tight to protect them from conductive or flammable coolant spray from whatever they were placed beside and
soapy water wash-downs with a hose. Oil-tight switch controls were
several times more expensive, and modular so their switching functions
could be changed with a screwdriver, such as single pole single throw
to double pole double throw. Lab equipment wasn't subject to those requirements but we met them anyway since we were prepared for
them. Delivery is quicker if you have stock on hand and charge for its replacement. I do that for common hardware at home too.
Idiot-proofing encourages hiring cheaper idiots as operators. The
history of infantry weapons and tactics demonstrates this when
compared to artillery which required more careful handling. An example
today is singers dropping a fragile and expensive professional
microphone. Air hose nozzles became vented and less effective because
some idiot worker once pushed a high pressure nozzle against another
and punctured the skin.
Automotive electronics can be subject to nearly the temperature stress
of fighter jets, for example a snowplow in Alaska (or NH) starting
cold and ramming at full power into a snowbank, or being splashed with
icy water. As an apprentice I helped assemble a large expensive
machine that rapidly cycled a batch of GM HEI ignition modules between
hot and cold limits while testing their proper operation. If a loose
or corroded battery clamp disconnects the alternator can generate
around 100V until the energy stored in the rotor has dissipated and
the voltage regulator regains control of rotor current.
Aviation electronics had to at least stay in place during a shock of
somewhat over 30 g's (?) so they wouldn't fly into the cockpit during
a rough belly landing. That one was a mechanical engineer's problem to
solve, as was adequate cooling airflow at altitude which seemed
excessive on the ground. Some WW2 aircraft engines fed supercharged
air into the distributor to avoid sparks jumping at high altitude.
Submarines were/are? tested to the pressure equivalent of 10,000'
altitude. Diesels pull a vacuum in the hull if the snorkel closes from
a large wave. The radar stealth coating on WW2 U-boot Schnorchels
didn't hide them from the latest secret Allied radar, the boats were
out until the war's end but ineffective after spring 1943. Those are
examples of conditions one might not expect or design for.
New equipment intended to test other new equipment sometimes needed modification as the specs changed, using components with higher
ratings was a valuable hedge. An example I can mention is the Apollo spacecraft flight control computer that had more computation to do
during the actual moon landing than had been expected or tested
for. It's supposed failure was a watchdog timer lamp that flashed
because the program couldn't cycle through all tasks in a
pre-specified time which had been initially assumed to be more than
adequate, and could be changed in hardware if the programmers knew to
ask. The program loop's final task was to reset the timer that kept
the light off, presumably unless the computer crashed. I heard that
from the Mitre engineer who had helped design and build the
computer. He was on other tasks when the computer was being tested.
I don't intentionally overspecify on home projects that I can easily
change unless the available material is more capable than needed or I
don't know the worst condition, such as the starting shock load of my electric hoist or the maximum starting (locked rotor) current for an
electric motor running from a DC-AC inverter. Measured results vary
widely depending on the random phase at connection and the inverter's
surge capacity is also unknown, and indeterminate until I buy one.
I designed the tractor bucket loader for an impact that would lift the
rear wheels off the ground, but didn't know the weight capacity of the
front tires and axles so I machined an adjustable hydraulic pressure
relief valve and crept the pressure up until a tire failed. I collect
used test equipment to be able to measure these things.
What I meant was - not well explained - they overspecify the path to anygoal.
It appears that my 2000 Honda may have a Double DIN radio size that will >take an LCD screen with a backup camera, I could use one and GPS+NAV. Has >anyone done this?I bought a used 2013 Impala a few years ago. Owner before me had a JVC KW-V250BT aftermarket radio installed in it. It has provision for a
It appears that my 2000 Honda may have a Double DIN radio size that will
take an LCD screen with a backup camera, I could use one and GPS+NAV. Has >anyone done this?
My understanding is that in the USA there was a lot of discretionary
funding of good ideas.
At dawn when it was cold everything worked, at noon in the sun the
failure was back. Contact problem?
Crawling under the dash to remove it reminds me I'm getting old. My feet and >legs were upright in the cab rear window, I wonder what passers-by thought. >Foam sheet snow sleds are nice pads to lie on under trucks and are cheap in >spring. They even make gravel tolerable.Classy "creeper", I usually settle for corrugated card boardEfyaN+A
I should learn to use my i6S for more than tethering for laptop cellular >internet. With almost everything turned off to extend battery life it still >can locate me on a map. This 15-year-old laptop is just so much easier to >see, and type on with a slide-out wireless keyboard.I'm doing the same (tethering to cell) but have two phones. Provider
A car audio store will install a double DIN Kenwood for ~$1000 or sell me >the components for $500. Naturally they told me to beware of Amazon as if I >didn't already know. The rear-mount spare tire complicates the camera mount, >it blocks one side view for a license plate mount. I could mount a camera in >a spare tire center hole cap to get the wide view I want for backing out of >a mall parking space. They had a workable dash screen for under $100 but not >an economical camera with instructions, so it will keep.I forgot to mention that the JVC radio doesn't interface with the
They thought drilling a hole might be a problem for me, I suppose that's >from experience with their usual customers. I tend to forget that most >'normal' people see metal as inherently immutable.Whoever installed mine didn't put all the dash screws back in nor did
Crawling under the dash to remove it reminds me I'm getting old. My feet
and
legs were upright in the cab rear window, I wonder what passers-by thought. >Foam sheet snow sleds are nice pads to lie on under trucks and are cheap in >spring. They even make gravel tolerable.
"Richard Smith" wrote in message news:m1a52o6uwz.fsf@void.com...
"Jim Wilkins" <muratlanne@gmail.com> writes:
...
You were forced to overspecify everything... ?
On Mon, 22 Sep 2025 15:23:59 -0400Several years ago when second son had mid-back length ponytail, he was
"Jim Wilkins" <muratlanne@gmail.com> wrote:
<snip>
Crawling under the dash to remove it reminds me I'm getting old. My feet and >>legs were upright in the cab rear window, I wonder what passers-by thought. >>Foam sheet snow sleds are nice pads to lie on under trucks and are cheap in >>spring. They even make gravel tolerable.
Classy "creeper", I usually settle for corrugated card board??
I've been know to repair modules like that too. A lot of times it's
just something loose, especially with that ones age. I'm sure your
roads are nice and smooth too (cough, cough)??
The HF Badlands 3 ton off road jack hasn't been as convenient as I hoped for >gaining extra height under a vehicle. It will lift the tires off ramps for >brake work or steering rack adjustment but doesn't lower far enough to put >the wheels back on the ground, lowering requires two stages and more getting >down and up than my old knees and back like.
Several years ago when second son had mid-back length ponytail, he was >wishing he had used cardboard instead of my yard sale creeper to goOUCH! I've a similar long ponytail. I always tuck it under my shirt
under his one ton when no one else was home and his hair got caught in
the casters.
On Mon, 22 Sep 2025 15:48:11 -0400, Leon Fisk <lfiskgr@gmail.invalid>
wrote:
On Mon, 22 Sep 2025 15:23:59 -0400Several years ago when second son had mid-back length ponytail, he was wishing he had used cardboard instead of my yard sale creeper to go
"Jim Wilkins" <muratlanne@gmail.com> wrote:
<snip>
Crawling under the dash to remove it reminds me I'm getting old. My feet and
legs were upright in the cab rear window, I wonder what passers-by thought. >>> Foam sheet snow sleds are nice pads to lie on under trucks and are cheap in >>> spring. They even make gravel tolerable.
Classy "creeper", I usually settle for corrugated card board??
I've been know to repair modules like that too. A lot of times it's
just something loose, especially with that ones age. I'm sure your
roads are nice and smooth too (cough, cough)??
under his one ton when no one else was home and his hair got caught in
the casters. Since then, every time I trim my beard, I put the 1/4"
comb on the clipper and give him a once over.
My sister gave me a Bone creeper for Christmas, her husband is a mechanic. It >has larger wheels that swivel well and handle cracks better than the >Autozone webbing creeper.I liked the looks of those "Bones" creepers too. Until I started seeing
The repair appears to have been quick and easy, a relay coil pin had visibly >broken loose from the solder on the single-sided board. The failure was >intermittent so time will tell. It measured connected, perhaps due to >handling or being in the cool basement. The component lead forming >intentionally allowed for thermal expansion and contraction, the small >diodes had half loops in one end, but the relay was tight on the board.Thanks for the update to what you found and likely repaired. If you
My creeper doesn't work well on gravel ...
The repair appears to have been quick and easy, a relay coil pin had
visibly
broken loose from the solder on the single-sided board. The failure was >intermittent so time will tell. It measured connected, perhaps due to >handling or being in the cool basement. The component lead forming >intentionally allowed for thermal expansion and contraction, the small
diodes had half loops in one end, but the relay was tight on the board.
"Snag"-a wrote in message news:10aunec$35jtf$1@dont-email.me...
My creeper doesn't work well on gravel ...
Hmmm, a creeper on tracks ...
Segway had some snowblower tracks to play with, but no one did.
I had a yard sale choice between a wheeled and a tracked snowblower,
either for $100, neither running well. The tracked machine was
considerably harder to maneuver on grass so I took the wheeled one and
fixed the relatively little that was wrong with it, mostly replacement
of worn parts. Apparently tracks are better on gravel, wheels with
chains on icy pavement.
In August I rode in a WW2 half track at a tank museum event. They had a
dirt track loop in the woods suited to motocross and zipped around it as fast as the driver dared, like a roller coaster but without seatbelts.
My sister gave me a Bone creeper for Christmas, her husband is a mechanic. >It
has larger wheels that swivel well and handle cracks better than the
Autozone webbing creeper.
On Mon, 22 Sep 2025 23:50:28 -0400
Gerry <geraldrmiller@yahoo.ca> wrote:
<snip>
Several years ago when second son had mid-back length ponytail, he was >>wishing he had used cardboard instead of my yard sale creeper to go
under his one ton when no one else was home and his hair got caught in
the casters.
OUCH! I've a similar long ponytail. I always tuck it under my shirt
when doing this kind of work. Best to tuck between shirt and sweatshirt
but not really an option when it's HOT out. It stays put there pretty
well too.
Creepers always look and sound like a great way to work under vehicles.
But the wheels are always bumping into your tools, parts... getting
stuck in cracks in the cement and then you loose 2-4 inches of space to >maneuver in. Cardboard seems the best solution for me??
On Tue, 23 Sep 2025 14:16:12 -0400I still have one from the late 40s or early 50s and one from the late
"Jim Wilkins" <muratlanne@gmail.com> wrote:
<snip>
My sister gave me a Bone creeper for Christmas, her husband is a mechanic. It
has larger wheels that swivel well and handle cracks better than the >>Autozone webbing creeper.
I liked the looks of those "Bones" creepers too. Until I started seeing
them stuck in peoples trash carts along the road with the castor area
busted out of them. As I recall it was a small circular area right at
the top of the bulge for the castor??
I realize there are people who can break anything but I've seen them
several times now and I don't get out much anymore.
At least the old style from years ago was fixable. New castors and
board slats can still be had...
On Mon, 22 Sep 2025 18:32:04 -0400First thing to do when troubleshooting power circuit boards is look
"Jim Wilkins" <muratlanne@gmail.com> wrote:
<snip>
The repair appears to have been quick and easy, a relay coil pin had visibly >>broken loose from the solder on the single-sided board. The failure was >>intermittent so time will tell. It measured connected, perhaps due to >>handling or being in the cool basement. The component lead forming >>intentionally allowed for thermal expansion and contraction, the small >>diodes had half loops in one end, but the relay was tight on the board.
Thanks for the update to what you found and likely repaired. If you
were to quit posting right now, in a few years or less I'd be hard
pressed to remember your name. But that little fix you made will be
stuck in my head till dementia kicks it out??
It was visible because I used a powerful Optivisor headband magnifier (a >recent flea market treasure) and soldered for a living so I know what a bad >or failed joint looks like. Instead of flowing smoothly onto the pin the >solder was peeled back very slightly at the intersection with the pin, as >though 25 years of thermal cycling had torn it loose. The break was visible >as a hairline gap in what should have been a continuous light bulb >reflection along the fillet/meniscus.Had to do a lot of soldering too. Had two pencils, a kinda pencil vacuum
Were there any nearby grades where kids might have used them as sleds?Maybe, but I haven't noticed any sticking out of trash carts. Kids
I'm going to watch for sleds this year at my regular Mega-store and see
what they look like. Don't recall seeing what you've been describing...
I'm really near sighted, I can push my glasses up or take them off
and do a fair job checking solder joints that way. Suspect far sighted
people would find the Optivisor a lot more helpful...
On Tue, 23 Sep 2025 17:59:38 -0400I USED to be able to see fine details up close even in questionable
"Jim Wilkins" <muratlanne@gmail.com> wrote:
It was visible because I used a powerful Optivisor headband magnifier (a >>recent flea market treasure) and soldered for a living so I know what a bad >>or failed joint looks like. Instead of flowing smoothly onto the pin the >>solder was peeled back very slightly at the intersection with the pin, as >>though 25 years of thermal cycling had torn it loose. The break was visible >>as a hairline gap in what should have been a continuous light bulb >>reflection along the fillet/meniscus.
Had to do a lot of soldering too. Had two pencils, a kinda pencil vacuum >sucker and a 250 watt gun at my work bench. The vacuum unit had a
pretty strong heater in it, sometimes used it for soldering to
supplement the 60 watt pencil.
I had several magnifiers too. A 7x Loupe was the most
useful. Also had a "microscope" shaped like a fat Sharpy
pen. It was useful some of the time if you could get a bright light,
focal distance and angle all aligned at the same time??
I spotted an Optivisor 2x Model on AZ several years ago that had been >returned for a nice price and bought it. Also have the flip up/down
booster (LP1 OptiLoupe, Adds 2.5X) for one eye for it but haven't put it
on. The working distance on it is pretty close-up which kinda limits
its usefulness for me.
I'm really near sighted, I can push my glasses up or take them off
and do a fair job checking solder joints that way. Suspect far sighted
people would find the Optivisor a lot more helpful...
On Tue, 23 Sep 2025 23:16:00 -0400They used to call them "flying carpets" , Then Coleco sold them as "slde-a-boggan"A few years ago I saw some called "rolll-a-boggans" at
"Jim Wilkins" <muratlanne@gmail.com> wrote:
<snip - conversing about using old kids sledding sheets for creepers>
Were there any nearby grades where kids might have used them as sleds?
Maybe, but I haven't noticed any sticking out of trash carts. Kids
don't seem to play outside much anymore. I walk A LOT and regularly
pass homes that have kids but they're never outside??
I'm going to watch for sleds this year at my regular Mega-store and see
what they look like. Don't recall seeing what you've been describing...
On Tue, 23 Sep 2025 17:59:38 -0400-----------------------------
"Jim Wilkins" <muratlanne@gmail.com> wrote:
...
function and company's abilities and had demonstrated problem-solving
talent was given the added task. Richard, this is what you have and
are doing. https://www.indeed.com/career-advice/pay-salary/consultant-hourly-rate?
A consultant who took the desk beside me spent much of his valuable
time on the phone negotiating the next job.
...
say what the boss wants to hear<* and that has gone on for a couple of generations - you are going to "press the magic button" and find yoursupreme economic weapon - your secret "nuclear option" (sic.) - isn't
say what the boss wants to hear<* and that has gone on for a couple of generations - you are going to "press the magic button" and find yoursupreme economic weapon - your secret "nuclear option" (sic.) - isn't