• Shitmano Hollowtech BB axle undersized

    From James@james.e.steward@gmail.com to rec.bicycles.tech on Mon Aug 18 12:11:33 2025
    From Newsgroup: rec.bicycles.tech

    I bought a GRX crankset and shimano BB for my gravel bike. It went
    together fine and I rode it for about 6 months, but it soon developed a
    tick and then a clunk per rev on the drive side. I tried grease,
    tightening bearing cups, preload, checked pedals, swapped pedals,
    checked chain ring bolts, etc., and eventually bought a new BB.

    After a few more months the clicks and clunks returned. Cursing the
    Shimano BB, I bought a BBB bottom bracket, that doesn't rely on plastic
    bushes to fill the 1mm gap between the shaft and bearings. (Shitmano
    bearings are 25mm ID to fit a 24mm shaft with a plastic spacer between.
    BBB use 24mm ID bearings, and the dust cap clicks into a groove in the
    inner race.) However, the problem reoccurred.

    After careful consideration and measurements of the bearings and axle,
    I've concluded that the axle is undersized.

    I was able to fairly easily pry the plastic dust cover off the BBB BB bearings, and applied a little loctite 620 compound when reassembling.

    This entailed slipping the right side dust cover on to the shaft,
    applying some loctite to the shaft for the right bearing and sliding the
    shaft into the BB. Then drip some more loctite into the shaft/bearing
    area on the left side, and putting the dust cap on. With the left
    cranks and bearing preload nut, apply enough force to pop the dust caps
    into the bearings before tightening the crank fixing bolts. The BBB BB
    comes with a wave washer to apply constant preload (like Campagnolo UT),
    and unlike the Shimano style.

    The loctite 620 relies on an anerobic environment to set, but there was
    too much slop and it didn't set. When the clunk resurfaced and I
    disassembled the cranks and BB, there was only the smell of the loctite
    to be found, and none on the shaft or bearing inner race.

    Now I've used some JB weld, applied using the same method as for the
    loctite, and it's been good for a couple of weeks. Of course It is too
    thick to drip, so I had to spread it on the axle on the RHS and force it
    in to the LHS axle/bearing interface with a spatula. Fingers crossed!
    --
    JS


    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From =?UTF-8?B?Y3ljbGludG9t?=@cyclintom@yahoo.com to rec.bicycles.tech on Mon Aug 18 21:28:40 2025
    From Newsgroup: rec.bicycles.tech

    On Mon Aug 18 12:11:33 2025 James wrote:
    I bought a GRX crankset and shimano BB for my gravel bike. It went
    together fine and I rode it for about 6 months, but it soon developed a
    tick and then a clunk per rev on the drive side. I tried grease,
    tightening bearing cups, preload, checked pedals, swapped pedals,
    checked chain ring bolts, etc., and eventually bought a new BB.

    After a few more months the clicks and clunks returned. Cursing the
    Shimano BB, I bought a BBB bottom bracket, that doesn't rely on plastic bushes to fill the 1mm gap between the shaft and bearings. (Shitmano bearings are 25mm ID to fit a 24mm shaft with a plastic spacer between.
    BBB use 24mm ID bearings, and the dust cap clicks into a groove in the
    inner race.) However, the problem reoccurred.

    After careful consideration and measurements of the bearings and axle,
    I've concluded that the axle is undersized.

    I was able to fairly easily pry the plastic dust cover off the BBB BB bearings, and applied a little loctite 620 compound when reassembling.

    This entailed slipping the right side dust cover on to the shaft,
    applying some loctite to the shaft for the right bearing and sliding the shaft into the BB. Then drip some more loctite into the shaft/bearing
    area on the left side, and putting the dust cap on. With the left
    cranks and bearing preload nut, apply enough force to pop the dust caps
    into the bearings before tightening the crank fixing bolts. The BBB BB
    comes with a wave washer to apply constant preload (like Campagnolo UT),
    and unlike the Shimano style.

    The loctite 620 relies on an anerobic environment to set, but there was
    too much slop and it didn't set. When the clunk resurfaced and I disassembled the cranks and BB, there was only the smell of the loctite
    to be found, and none on the shaft or bearing inner race.

    Now I've used some JB weld, applied using the same method as for the
    loctite, and it's been good for a couple of weeks. Of course It is too
    thick to drip, so I had to spread it on the axle on the RHS and force it
    in to the LHS axle/bearing interface with a spatula. Fingers crossed!
    GRX is gravel group designed for harsh conditions. But any QC can slip up. The sort of wear you describe sounds like a clearance problem I would suggest you try replacing it with a 105 or suitable XT BB AND new crank.
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From AMuzi@am@yellowjersey.org to rec.bicycles.tech on Mon Aug 18 16:48:07 2025
    From Newsgroup: rec.bicycles.tech

    On 8/18/2025 4:28 PM, cyclintom wrote:
    On Mon Aug 18 12:11:33 2025 James wrote:
    I bought a GRX crankset and shimano BB for my gravel bike. It went
    together fine and I rode it for about 6 months, but it soon developed a
    tick and then a clunk per rev on the drive side. I tried grease,
    tightening bearing cups, preload, checked pedals, swapped pedals,
    checked chain ring bolts, etc., and eventually bought a new BB.

    After a few more months the clicks and clunks returned. Cursing the
    Shimano BB, I bought a BBB bottom bracket, that doesn't rely on plastic
    bushes to fill the 1mm gap between the shaft and bearings. (Shitmano
    bearings are 25mm ID to fit a 24mm shaft with a plastic spacer between.
    BBB use 24mm ID bearings, and the dust cap clicks into a groove in the
    inner race.) However, the problem reoccurred.

    After careful consideration and measurements of the bearings and axle,
    I've concluded that the axle is undersized.

    I was able to fairly easily pry the plastic dust cover off the BBB BB
    bearings, and applied a little loctite 620 compound when reassembling.

    This entailed slipping the right side dust cover on to the shaft,
    applying some loctite to the shaft for the right bearing and sliding the
    shaft into the BB. Then drip some more loctite into the shaft/bearing
    area on the left side, and putting the dust cap on. With the left
    cranks and bearing preload nut, apply enough force to pop the dust caps
    into the bearings before tightening the crank fixing bolts. The BBB BB
    comes with a wave washer to apply constant preload (like Campagnolo UT),
    and unlike the Shimano style.

    The loctite 620 relies on an anerobic environment to set, but there was
    too much slop and it didn't set. When the clunk resurfaced and I
    disassembled the cranks and BB, there was only the smell of the loctite
    to be found, and none on the shaft or bearing inner race.

    Now I've used some JB weld, applied using the same method as for the
    loctite, and it's been good for a couple of weeks. Of course It is too
    thick to drip, so I had to spread it on the axle on the RHS and force it
    in to the LHS axle/bearing interface with a spatula. Fingers crossed!




    GRX is gravel group designed for harsh conditions. But any QC can slip up. The sort of wear you describe sounds like a clearance problem I would suggest you try replacing it with a 105 or suitable XT BB AND new crank.

    Which GRX?
    GRX 800 level is Ultegra level already.
    --
    Andrew Muzi
    am@yellowjersey.org
    Open every day since 1 April, 1971
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From James@james.e.steward@gmail.com to rec.bicycles.tech on Tue Aug 19 14:17:24 2025
    From Newsgroup: rec.bicycles.tech

    On 8/19/25 07:48, AMuzi wrote:
    On 8/18/2025 4:28 PM, cyclintom wrote:
    On Mon Aug 18 12:11:33 2025 James-a wrote:
    I bought a GRX crankset and shimano BB for my gravel bike.-a It went
    together fine and I rode it for about 6 months, but it soon developed a
    tick and then a clunk per rev on the drive side.-a I tried grease,
    tightening bearing cups, preload, checked pedals, swapped pedals,
    checked chain ring bolts, etc., and eventually bought a new BB.

    After a few more months the clicks and clunks returned.-a Cursing the
    Shimano BB, I bought a BBB bottom bracket, that doesn't rely on plastic
    bushes to fill the 1mm gap between the shaft and bearings.-a (Shitmano
    bearings are 25mm ID to fit a 24mm shaft with a plastic spacer between.
    BBB use 24mm ID bearings, and the dust cap clicks into a groove in the
    inner race.)-a However, the problem reoccurred.

    After careful consideration and measurements of the bearings and axle,
    I've concluded that the axle is undersized.

    I was able to fairly easily pry the plastic dust cover off the BBB BB
    bearings, and applied a little loctite 620 compound when reassembling.

    This entailed slipping the right side dust cover on to the shaft,
    applying some loctite to the shaft for the right bearing and sliding the >>> shaft into the BB.-a Then drip some more loctite into the shaft/bearing
    area on the left side, and putting the dust cap on.-a With the left
    cranks and bearing preload nut, apply enough force to pop the dust caps
    into the bearings before tightening the crank fixing bolts.-a The BBB BB >>> comes with a wave washer to apply constant preload (like Campagnolo UT), >>> and unlike the Shimano style.

    The loctite 620 relies on an anerobic environment to set, but there was
    too much slop and it didn't set.-a When the clunk resurfaced and I
    disassembled the cranks and BB, there was only the smell of the loctite
    to be found, and none on the shaft or bearing inner race.

    Now I've used some JB weld, applied using the same method as for the
    loctite, and it's been good for a couple of weeks.-a Of course It is too >>> thick to drip, so I had to spread it on the axle on the RHS and force it >>> in to the LHS axle/bearing interface with a spatula.-a Fingers crossed!




    GRX is gravel group designed for harsh conditions. But any QC can slip
    up. The sort of wear you describe sounds like a clearance problem I
    would suggest you try replacing it with a 105 or suitable XT BB AND
    new crank.

    Which GRX?
    GRX 800 level is Ultegra level already.


    Ultegra, 105, who cares? Does spending more get you an axle that has
    been more accurately machined and checked? I doubt it. I expect they
    all come through the same process.

    I've got a Sora triple on my touring bike, and it's been fine.

    A mate had a similar problem with his Dura Ace crankset, years ago. I
    suspect that the cause was the same.

    What I want is to *not* need to buy another crankset until this one is
    good and worn out. By that time I might luxuriate on a Campagnolo
    Chorus 12 speed crank set, as it comes with an appropriate chain ring
    option (48/32) and wider chain line than their 10 speed.

    I tried my 10 speed UT cranks and there was almost zero clearance
    between the chain ring bolts and the frame. It's the only reason I went Shimano, and the cranks are the only Shimano parks on the bike.

    I don't want Ekar because I like a 2x system.
    --
    JS
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From zen cycle@funkmasterxx@hotmail.com to rec.bicycles.tech on Tue Aug 19 06:56:37 2025
    From Newsgroup: rec.bicycles.tech

    On 8/19/2025 12:17 AM, James wrote:
    On 8/19/25 07:48, AMuzi wrote:
    On 8/18/2025 4:28 PM, cyclintom wrote:
    On Mon Aug 18 12:11:33 2025 James-a wrote:
    I bought a GRX crankset and shimano BB for my gravel bike.-a It went
    together fine and I rode it for about 6 months, but it soon developed a >>>> tick and then a clunk per rev on the drive side.-a I tried grease,
    tightening bearing cups, preload, checked pedals, swapped pedals,
    checked chain ring bolts, etc., and eventually bought a new BB.

    After a few more months the clicks and clunks returned.-a Cursing the
    Shimano BB, I bought a BBB bottom bracket, that doesn't rely on plastic >>>> bushes to fill the 1mm gap between the shaft and bearings.-a (Shitmano >>>> bearings are 25mm ID to fit a 24mm shaft with a plastic spacer between. >>>> BBB use 24mm ID bearings, and the dust cap clicks into a groove in the >>>> inner race.)-a However, the problem reoccurred.

    After careful consideration and measurements of the bearings and axle, >>>> I've concluded that the axle is undersized.

    I was able to fairly easily pry the plastic dust cover off the BBB BB
    bearings, and applied a little loctite 620 compound when reassembling. >>>>
    This entailed slipping the right side dust cover on to the shaft,
    applying some loctite to the shaft for the right bearing and sliding
    the
    shaft into the BB.-a Then drip some more loctite into the shaft/bearing >>>> area on the left side, and putting the dust cap on.-a With the left
    cranks and bearing preload nut, apply enough force to pop the dust caps >>>> into the bearings before tightening the crank fixing bolts.-a The BBB BB >>>> comes with a wave washer to apply constant preload (like Campagnolo
    UT),
    and unlike the Shimano style.

    The loctite 620 relies on an anerobic environment to set, but there was >>>> too much slop and it didn't set.-a When the clunk resurfaced and I
    disassembled the cranks and BB, there was only the smell of the loctite >>>> to be found, and none on the shaft or bearing inner race.

    Now I've used some JB weld, applied using the same method as for the
    loctite, and it's been good for a couple of weeks.-a Of course It is too >>>> thick to drip, so I had to spread it on the axle on the RHS and
    force it
    in to the LHS axle/bearing interface with a spatula.-a Fingers crossed! >>>



    GRX is gravel group designed for harsh conditions. But any QC can
    slip up. The sort of wear you describe sounds like a clearance
    problem I would suggest you try replacing it with a 105 or suitable
    XT BB AND new crank.

    Which GRX?
    GRX 800 level is Ultegra level already.


    Ultegra, 105, who cares?-a Does spending more get you an axle that has
    been more accurately machined and checked?-a I doubt it.-a I expect they
    all come through the same process.

    I've got a Sora triple on my touring bike, and it's been fine.

    A mate had a similar problem with his Dura Ace crankset, years ago.-a I suspect that the cause was the same.

    What I want is to *not* need to buy another crankset until this one is
    good and worn out.-a By that time I might luxuriate on a Campagnolo
    Chorus 12 speed crank set, as it comes with an appropriate chain ring
    option (48/32) and wider chain line than their 10 speed.

    I tried my 10 speed UT cranks and there was almost zero clearance
    between the chain ring bolts and the frame.-a It's the only reason I went Shimano, and the cranks are the only Shimano parks on the bike.

    I don't want Ekar because I like a 2x system.


    seems to me if you replace the BB with a different brand and the problem re-occurs, it isn't likely the BB shaft that is out of spec but the the
    crank arm - unless I missed something?
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Roger Merriman@roger@sarlet.com to rec.bicycles.tech on Tue Aug 19 11:34:39 2025
    From Newsgroup: rec.bicycles.tech

    James <james.e.steward@gmail.com> wrote:
    On 8/19/25 07:48, AMuzi wrote:
    On 8/18/2025 4:28 PM, cyclintom wrote:
    On Mon Aug 18 12:11:33 2025 James-a wrote:
    I bought a GRX crankset and shimano BB for my gravel bike.-a It went
    together fine and I rode it for about 6 months, but it soon developed a >>>> tick and then a clunk per rev on the drive side.-a I tried grease,
    tightening bearing cups, preload, checked pedals, swapped pedals,
    checked chain ring bolts, etc., and eventually bought a new BB.

    After a few more months the clicks and clunks returned.-a Cursing the
    Shimano BB, I bought a BBB bottom bracket, that doesn't rely on plastic >>>> bushes to fill the 1mm gap between the shaft and bearings.-a (Shitmano >>>> bearings are 25mm ID to fit a 24mm shaft with a plastic spacer between. >>>> BBB use 24mm ID bearings, and the dust cap clicks into a groove in the >>>> inner race.)-a However, the problem reoccurred.

    After careful consideration and measurements of the bearings and axle, >>>> I've concluded that the axle is undersized.

    I was able to fairly easily pry the plastic dust cover off the BBB BB
    bearings, and applied a little loctite 620 compound when reassembling. >>>>
    This entailed slipping the right side dust cover on to the shaft,
    applying some loctite to the shaft for the right bearing and sliding the >>>> shaft into the BB.-a Then drip some more loctite into the shaft/bearing >>>> area on the left side, and putting the dust cap on.-a With the left
    cranks and bearing preload nut, apply enough force to pop the dust caps >>>> into the bearings before tightening the crank fixing bolts.-a The BBB BB >>>> comes with a wave washer to apply constant preload (like Campagnolo UT), >>>> and unlike the Shimano style.

    The loctite 620 relies on an anerobic environment to set, but there was >>>> too much slop and it didn't set.-a When the clunk resurfaced and I
    disassembled the cranks and BB, there was only the smell of the loctite >>>> to be found, and none on the shaft or bearing inner race.

    Now I've used some JB weld, applied using the same method as for the
    loctite, and it's been good for a couple of weeks.-a Of course It is too >>>> thick to drip, so I had to spread it on the axle on the RHS and force it >>>> in to the LHS axle/bearing interface with a spatula.-a Fingers crossed! >>>



    GRX is gravel group designed for harsh conditions. But any QC can slip
    up. The sort of wear you describe sounds like a clearance problem I
    would suggest you try replacing it with a 105 or suitable XT BB AND
    new crank.

    Which GRX?
    GRX 800 level is Ultegra level already.


    Ultegra, 105, who cares? Does spending more get you an axle that has
    been more accurately machined and checked? I doubt it. I expect they
    all come through the same process.

    I've got a Sora triple on my touring bike, and it's been fine.

    A mate had a similar problem with his Dura Ace crankset, years ago. I suspect that the cause was the same.

    What I want is to *not* need to buy another crankset until this one is
    good and worn out. By that time I might luxuriate on a Campagnolo
    Chorus 12 speed crank set, as it comes with an appropriate chain ring
    option (48/32) and wider chain line than their 10 speed.

    I tried my 10 speed UT cranks and there was almost zero clearance
    between the chain ring bolts and the frame. It's the only reason I went Shimano, and the cranks are the only Shimano parks on the bike.

    I don't want Ekar because I like a 2x system.


    Managed to wear out ie had ridges worn on it, on the gravel bike once! The
    GRX has been fine though admittedly this did take quite a few years.

    Roger Merriman

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From AMuzi@am@yellowjersey.org to rec.bicycles.tech on Tue Aug 19 07:38:57 2025
    From Newsgroup: rec.bicycles.tech

    On 8/18/2025 11:17 PM, James wrote:
    On 8/19/25 07:48, AMuzi wrote:
    On 8/18/2025 4:28 PM, cyclintom wrote:
    On Mon Aug 18 12:11:33 2025 James-a wrote:
    I bought a GRX crankset and shimano BB for my gravel
    bike.-a It went
    together fine and I rode it for about 6 months, but it
    soon developed a
    tick and then a clunk per rev on the drive side.-a I
    tried grease,
    tightening bearing cups, preload, checked pedals,
    swapped pedals,
    checked chain ring bolts, etc., and eventually bought a
    new BB.

    After a few more months the clicks and clunks returned.
    Cursing the
    Shimano BB, I bought a BBB bottom bracket, that doesn't
    rely on plastic
    bushes to fill the 1mm gap between the shaft and
    bearings.-a (Shitmano
    bearings are 25mm ID to fit a 24mm shaft with a plastic
    spacer between.
    BBB use 24mm ID bearings, and the dust cap clicks into a
    groove in the
    inner race.)-a However, the problem reoccurred.

    After careful consideration and measurements of the
    bearings and axle,
    I've concluded that the axle is undersized.

    I was able to fairly easily pry the plastic dust cover
    off the BBB BB
    bearings, and applied a little loctite 620 compound when
    reassembling.

    This entailed slipping the right side dust cover on to
    the shaft,
    applying some loctite to the shaft for the right bearing
    and sliding the
    shaft into the BB.-a Then drip some more loctite into the
    shaft/bearing
    area on the left side, and putting the dust cap on.
    With the left
    cranks and bearing preload nut, apply enough force to
    pop the dust caps
    into the bearings before tightening the crank fixing
    bolts.-a The BBB BB
    comes with a wave washer to apply constant preload (like
    Campagnolo UT),
    and unlike the Shimano style.

    The loctite 620 relies on an anerobic environment to
    set, but there was
    too much slop and it didn't set.-a When the clunk
    resurfaced and I
    disassembled the cranks and BB, there was only the smell
    of the loctite
    to be found, and none on the shaft or bearing inner race.

    Now I've used some JB weld, applied using the same
    method as for the
    loctite, and it's been good for a couple of weeks.-a Of
    course It is too
    thick to drip, so I had to spread it on the axle on the
    RHS and force it
    in to the LHS axle/bearing interface with a spatula.
    Fingers crossed!




    GRX is gravel group designed for harsh conditions. But
    any QC can slip up. The sort of wear you describe sounds
    like a clearance problem I would suggest you try
    replacing it with a 105 or suitable XT BB AND new crank.

    Which GRX?
    GRX 800 level is Ultegra level already.


    Ultegra, 105, who cares?-a Does spending more get you an axle
    that has been more accurately machined and checked?-a I doubt
    it.-a I expect they all come through the same process.

    I've got a Sora triple on my touring bike, and it's been fine.

    A mate had a similar problem with his Dura Ace crankset,
    years ago.-a I suspect that the cause was the same.

    What I want is to *not* need to buy another crankset until
    this one is good and worn out.-a By that time I might
    luxuriate on a Campagnolo Chorus 12 speed crank set, as it
    comes with an appropriate chain ring option (48/32) and
    wider chain line than their 10 speed.

    I tried my 10 speed UT cranks and there was almost zero
    clearance between the chain ring bolts and the frame.-a It's
    the only reason I went Shimano, and the cranks are the only
    Shimano parks on the bike.

    I don't want Ekar because I like a 2x system.


    Right, it's not material or machining tolerance, it's the
    basic design itself.
    --
    Andrew Muzi
    am@yellowjersey.org
    Open every day since 1 April, 1971
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From AMuzi@am@yellowjersey.org to rec.bicycles.tech on Tue Aug 19 07:41:24 2025
    From Newsgroup: rec.bicycles.tech

    On 8/19/2025 5:56 AM, zen cycle wrote:
    On 8/19/2025 12:17 AM, James wrote:
    On 8/19/25 07:48, AMuzi wrote:
    On 8/18/2025 4:28 PM, cyclintom wrote:
    On Mon Aug 18 12:11:33 2025 James-a wrote:
    I bought a GRX crankset and shimano BB for my gravel
    bike.-a It went
    together fine and I rode it for about 6 months, but it
    soon developed a
    tick and then a clunk per rev on the drive side.-a I
    tried grease,
    tightening bearing cups, preload, checked pedals,
    swapped pedals,
    checked chain ring bolts, etc., and eventually bought a
    new BB.

    After a few more months the clicks and clunks
    returned.-a Cursing the
    Shimano BB, I bought a BBB bottom bracket, that doesn't
    rely on plastic
    bushes to fill the 1mm gap between the shaft and
    bearings.-a (Shitmano
    bearings are 25mm ID to fit a 24mm shaft with a plastic
    spacer between.
    BBB use 24mm ID bearings, and the dust cap clicks into
    a groove in the
    inner race.)-a However, the problem reoccurred.

    After careful consideration and measurements of the
    bearings and axle,
    I've concluded that the axle is undersized.

    I was able to fairly easily pry the plastic dust cover
    off the BBB BB
    bearings, and applied a little loctite 620 compound
    when reassembling.

    This entailed slipping the right side dust cover on to
    the shaft,
    applying some loctite to the shaft for the right
    bearing and sliding the
    shaft into the BB.-a Then drip some more loctite into
    the shaft/bearing
    area on the left side, and putting the dust cap on.
    With the left
    cranks and bearing preload nut, apply enough force to
    pop the dust caps
    into the bearings before tightening the crank fixing
    bolts.-a The BBB BB
    comes with a wave washer to apply constant preload
    (like Campagnolo UT),
    and unlike the Shimano style.

    The loctite 620 relies on an anerobic environment to
    set, but there was
    too much slop and it didn't set.-a When the clunk
    resurfaced and I
    disassembled the cranks and BB, there was only the
    smell of the loctite
    to be found, and none on the shaft or bearing inner race.

    Now I've used some JB weld, applied using the same
    method as for the
    loctite, and it's been good for a couple of weeks.-a Of
    course It is too
    thick to drip, so I had to spread it on the axle on the
    RHS and force it
    in to the LHS axle/bearing interface with a spatula.
    Fingers crossed!




    GRX is gravel group designed for harsh conditions. But
    any QC can slip up. The sort of wear you describe sounds
    like a clearance problem I would suggest you try
    replacing it with a 105 or suitable XT BB AND new crank.

    Which GRX?
    GRX 800 level is Ultegra level already.


    Ultegra, 105, who cares?-a Does spending more get you an
    axle that has been more accurately machined and checked?
    I doubt it.-a I expect they all come through the same process.

    I've got a Sora triple on my touring bike, and it's been
    fine.

    A mate had a similar problem with his Dura Ace crankset,
    years ago.-a I suspect that the cause was the same.

    What I want is to *not* need to buy another crankset until
    this one is good and worn out.-a By that time I might
    luxuriate on a Campagnolo Chorus 12 speed crank set, as it
    comes with an appropriate chain ring option (48/32) and
    wider chain line than their 10 speed.

    I tried my 10 speed UT cranks and there was almost zero
    clearance between the chain ring bolts and the frame.
    It's the only reason I went Shimano, and the cranks are
    the only Shimano parks on the bike.

    I don't want Ekar because I like a 2x system.


    seems to me if you replace the BB with a different brand and
    the problem re-occurs, it isn't likely the BB shaft that is
    out of spec but the the crank arm - unless I missed something?

    The slop is between bearing assembly (including plastic
    sleeve) and the spindle. Loose left arm is a different (and
    common) problem, but not Mr Steward's problem.
    --
    Andrew Muzi
    am@yellowjersey.org
    Open every day since 1 April, 1971
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From zen cycle@funkmasterxx@hotmail.com to rec.bicycles.tech on Tue Aug 19 13:39:31 2025
    From Newsgroup: rec.bicycles.tech

    On 8/19/2025 8:41 AM, AMuzi wrote:
    On 8/19/2025 5:56 AM, zen cycle wrote:
    On 8/19/2025 12:17 AM, James wrote:
    On 8/19/25 07:48, AMuzi wrote:
    On 8/18/2025 4:28 PM, cyclintom wrote:
    On Mon Aug 18 12:11:33 2025 James-a wrote:
    I bought a GRX crankset and shimano BB for my gravel bike.-a It went >>>>>> together fine and I rode it for about 6 months, but it soon
    developed a
    tick and then a clunk per rev on the drive side.-a I tried grease, >>>>>> tightening bearing cups, preload, checked pedals, swapped pedals,
    checked chain ring bolts, etc., and eventually bought a new BB.

    After a few more months the clicks and clunks returned.-a Cursing the >>>>>> Shimano BB, I bought a BBB bottom bracket, that doesn't rely on
    plastic
    bushes to fill the 1mm gap between the shaft and bearings.-a (Shitmano >>>>>> bearings are 25mm ID to fit a 24mm shaft with a plastic spacer
    between.
    BBB use 24mm ID bearings, and the dust cap clicks into a groove in >>>>>> the
    inner race.)-a However, the problem reoccurred.

    After careful consideration and measurements of the bearings and
    axle,
    I've concluded that the axle is undersized.

    I was able to fairly easily pry the plastic dust cover off the BBB BB >>>>>> bearings, and applied a little loctite 620 compound when
    reassembling.

    This entailed slipping the right side dust cover on to the shaft,
    applying some loctite to the shaft for the right bearing and
    sliding the
    shaft into the BB.-a Then drip some more loctite into the shaft/
    bearing
    area on the left side, and putting the dust cap on. With the left
    cranks and bearing preload nut, apply enough force to pop the dust >>>>>> caps
    into the bearings before tightening the crank fixing bolts.-a The >>>>>> BBB BB
    comes with a wave washer to apply constant preload (like
    Campagnolo UT),
    and unlike the Shimano style.

    The loctite 620 relies on an anerobic environment to set, but
    there was
    too much slop and it didn't set.-a When the clunk resurfaced and I >>>>>> disassembled the cranks and BB, there was only the smell of the
    loctite
    to be found, and none on the shaft or bearing inner race.

    Now I've used some JB weld, applied using the same method as for the >>>>>> loctite, and it's been good for a couple of weeks.-a Of course It >>>>>> is too
    thick to drip, so I had to spread it on the axle on the RHS and
    force it
    in to the LHS axle/bearing interface with a spatula. Fingers crossed! >>>>>



    GRX is gravel group designed for harsh conditions. But any QC can
    slip up. The sort of wear you describe sounds like a clearance
    problem I would suggest you try replacing it with a 105 or suitable >>>>> XT BB AND new crank.

    Which GRX?
    GRX 800 level is Ultegra level already.


    Ultegra, 105, who cares?-a Does spending more get you an axle that has
    been more accurately machined and checked? I doubt it.-a I expect they
    all come through the same process.

    I've got a Sora triple on my touring bike, and it's been fine.

    A mate had a similar problem with his Dura Ace crankset, years ago.
    I suspect that the cause was the same.

    What I want is to *not* need to buy another crankset until this one
    is good and worn out.-a By that time I might luxuriate on a Campagnolo
    Chorus 12 speed crank set, as it comes with an appropriate chain ring
    option (48/32) and wider chain line than their 10 speed.

    I tried my 10 speed UT cranks and there was almost zero clearance
    between the chain ring bolts and the frame. It's the only reason I
    went Shimano, and the cranks are the only Shimano parks on the bike.

    I don't want Ekar because I like a 2x system.


    seems to me if you replace the BB with a different brand and the
    problem re-occurs, it isn't likely the BB shaft that is out of spec
    but the the crank arm - unless I missed something?

    The slop is between bearing assembly (including plastic sleeve) and the spindle.-a Loose left arm is a different (and common) problem, but not Mr Steward's problem.


    And he has the same issue between two different bottom brackets? Doesn't
    the bearing assembly get switched out with a new bottom bracket?
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From AMuzi@am@yellowjersey.org to rec.bicycles.tech on Tue Aug 19 12:55:39 2025
    From Newsgroup: rec.bicycles.tech

    On 8/19/2025 12:39 PM, zen cycle wrote:
    On 8/19/2025 8:41 AM, AMuzi wrote:
    On 8/19/2025 5:56 AM, zen cycle wrote:
    On 8/19/2025 12:17 AM, James wrote:
    On 8/19/25 07:48, AMuzi wrote:
    On 8/18/2025 4:28 PM, cyclintom wrote:
    On Mon Aug 18 12:11:33 2025 James-a wrote:
    I bought a GRX crankset and shimano BB for my gravel
    bike.-a It went
    together fine and I rode it for about 6 months, but
    it soon developed a
    tick and then a clunk per rev on the drive side.-a I
    tried grease,
    tightening bearing cups, preload, checked pedals,
    swapped pedals,
    checked chain ring bolts, etc., and eventually bought
    a new BB.

    After a few more months the clicks and clunks
    returned.-a Cursing the
    Shimano BB, I bought a BBB bottom bracket, that
    doesn't rely on plastic
    bushes to fill the 1mm gap between the shaft and
    bearings.-a (Shitmano
    bearings are 25mm ID to fit a 24mm shaft with a
    plastic spacer between.
    BBB use 24mm ID bearings, and the dust cap clicks
    into a groove in the
    inner race.)-a However, the problem reoccurred.

    After careful consideration and measurements of the
    bearings and axle,
    I've concluded that the axle is undersized.

    I was able to fairly easily pry the plastic dust
    cover off the BBB BB
    bearings, and applied a little loctite 620 compound
    when reassembling.

    This entailed slipping the right side dust cover on
    to the shaft,
    applying some loctite to the shaft for the right
    bearing and sliding the
    shaft into the BB.-a Then drip some more loctite into
    the shaft/ bearing
    area on the left side, and putting the dust cap on.
    With the left
    cranks and bearing preload nut, apply enough force to
    pop the dust caps
    into the bearings before tightening the crank fixing
    bolts.-a The BBB BB
    comes with a wave washer to apply constant preload
    (like Campagnolo UT),
    and unlike the Shimano style.

    The loctite 620 relies on an anerobic environment to
    set, but there was
    too much slop and it didn't set.-a When the clunk
    resurfaced and I
    disassembled the cranks and BB, there was only the
    smell of the loctite
    to be found, and none on the shaft or bearing inner
    race.

    Now I've used some JB weld, applied using the same
    method as for the
    loctite, and it's been good for a couple of weeks.
    Of course It is too
    thick to drip, so I had to spread it on the axle on
    the RHS and force it
    in to the LHS axle/bearing interface with a spatula.
    Fingers crossed!




    GRX is gravel group designed for harsh conditions. But
    any QC can slip up. The sort of wear you describe
    sounds like a clearance problem I would suggest you
    try replacing it with a 105 or suitable XT BB AND new
    crank.

    Which GRX?
    GRX 800 level is Ultegra level already.


    Ultegra, 105, who cares?-a Does spending more get you an
    axle that has been more accurately machined and checked?
    I doubt it.-a I expect they all come through the same
    process.

    I've got a Sora triple on my touring bike, and it's been
    fine.

    A mate had a similar problem with his Dura Ace crankset,
    years ago. I suspect that the cause was the same.

    What I want is to *not* need to buy another crankset
    until this one is good and worn out.-a By that time I
    might luxuriate on a Campagnolo Chorus 12 speed crank
    set, as it comes with an appropriate chain ring option
    (48/32) and wider chain line than their 10 speed.

    I tried my 10 speed UT cranks and there was almost zero
    clearance between the chain ring bolts and the frame.
    It's the only reason I went Shimano, and the cranks are
    the only Shimano parks on the bike.

    I don't want Ekar because I like a 2x system.


    seems to me if you replace the BB with a different brand
    and the problem re-occurs, it isn't likely the BB shaft
    that is out of spec but the the crank arm - unless I
    missed something?

    The slop is between bearing assembly (including plastic
    sleeve) and the spindle.-a Loose left arm is a different
    (and common) problem, but not Mr Steward's problem.


    And he has the same issue between two different bottom
    brackets? Doesn't the bearing assembly get switched out with
    a new bottom bracket?

    Yes, on that system the spindle in integrated with the right
    crank. Cup set with bearings and also left arm are separate.
    --
    Andrew Muzi
    am@yellowjersey.org
    Open every day since 1 April, 1971
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From James@james.e.steward@gmail.com to rec.bicycles.tech on Wed Aug 20 12:23:41 2025
    From Newsgroup: rec.bicycles.tech

    On 8/19/25 22:38, AMuzi wrote:
    On 8/18/2025 11:17 PM, James wrote:


    Ultegra, 105, who cares?-a Does spending more get you an axle that has
    been more accurately machined and checked?-a I doubt it.-a I expect they
    all come through the same process.

    I've got a Sora triple on my touring bike, and it's been fine.

    A mate had a similar problem with his Dura Ace crankset, years ago.-a I
    suspect that the cause was the same.

    What I want is to *not* need to buy another crankset until this one is
    good and worn out.-a By that time I might luxuriate on a Campagnolo
    Chorus 12 speed crank set, as it comes with an appropriate chain ring
    option (48/32) and wider chain line than their 10 speed.

    I tried my 10 speed UT cranks and there was almost zero clearance
    between the chain ring bolts and the frame.-a It's the only reason I
    went Shimano, and the cranks are the only Shimano parks on the bike.

    I don't want Ekar because I like a 2x system.


    Right, it's not material or machining tolerance, it's the basic design itself.


    I recently did a little work on a mate's gravel bike. His has ultegra hollowtech cranks. I could not push the BB axle out of the BB bearings
    by hand. I had to give it a gentle nudge with a rubber mallet, both to extract and reassemble. That's how nice the fit was between the plastic spacer and the BB axle. Mine, I can slide the axle out and in easily by
    hand.

    So I'd say there is definitely a machining problem. Maybe 10/1000 inch undersize for my GRX crank axle, and the axle isn't fretted and worn,
    but it is polished now, after there being some movement over the past
    20,000km or so.

    But yes, the Campagnolo UT design where the bearings are pressed on to
    the shaft is superior. No doubt.

    I have to wonder how many people suffer BB ticks, clicks, and clunks,
    because their Shimano BB axle is also slightly undersized? I think many
    run of the mill bike mechanics would grease the BB axle and reassemble,
    to say the problem is solved, only for the noises to reappear in a month
    or two as the grease works it's way out of the interface. That was my experience. Maybe other people are less discerning? Maybe their bikes
    make other noises anyway? I know many do. The mate's gravel bike I
    mentioned above was making all sorts of ticking noises. Turned out to
    be predominantly from the seat post in the frame.
    --
    JS
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to rec.bicycles.tech on Tue Aug 19 20:48:11 2025
    From Newsgroup: rec.bicycles.tech

    On Wed, 20 Aug 2025 12:23:41 +1000, James <james.e.steward@gmail.com>
    wrote:

    So I'd say there is definitely a machining problem. Maybe 10/1000 inch >undersize for my GRX crank axle, and the axle isn't fretted and worn,
    but it is polished now, after there being some movement over the past >20,000km or so.

    Perhaps enlarging the axle diameter with electroplating or
    electroforming might reduce the gap? I have zero experience with gap
    filling using either process, but I think it might work. There's no
    need to electroplate or electroform the entire surface of the axle.
    Just mask off the areas where you don't want plating.

    10/1000 inch, also known as 0.001 inch, will produce a 0.0005 gap. In
    theory, filling the gap with 0.0005 inch shim stock might work. <https://www.mcmaster.com/products/shim-stock/shim-stock-3~~/>
    I don't know the composition of the axle, so I can't recommend a
    suitable material for the shim. The material doesn't need to be the
    same as the axle. What's needed is something that is galvanic
    compatible.

    To keep the shim from wrinkling, a suggest gluing it to the axle with
    a thin and removable adhesive such as diluted rubber cement.

    Good luck.
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272
    Skype: JeffLiebermann AE6KS 831-336-2558
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From James@james.e.steward@gmail.com to rec.bicycles.tech on Wed Aug 20 15:28:19 2025
    From Newsgroup: rec.bicycles.tech

    On 8/20/25 13:48, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 12:23:41 +1000, James <james.e.steward@gmail.com>
    wrote:

    So I'd say there is definitely a machining problem. Maybe 10/1000 inch
    undersize for my GRX crank axle, and the axle isn't fretted and worn,
    but it is polished now, after there being some movement over the past
    20,000km or so.

    Perhaps enlarging the axle diameter with electroplating or
    electroforming might reduce the gap? I have zero experience with gap
    filling using either process, but I think it might work. There's no
    need to electroplate or electroform the entire surface of the axle.
    Just mask off the areas where you don't want plating.

    10/1000 inch, also known as 0.001 inch, will produce a 0.0005 gap.

    10/1000 inch = 1/100 inch = 0.01 inch = 0.254 mm

    In
    theory, filling the gap with 0.0005 inch shim stock might work. <https://www.mcmaster.com/products/shim-stock/shim-stock-3~~/>
    I don't know the composition of the axle, so I can't recommend a
    suitable material for the shim. The material doesn't need to be the
    same as the axle. What's needed is something that is galvanic
    compatible.

    Copper electroplating using copper sulfate?


    To keep the shim from wrinkling, a suggest gluing it to the axle with
    a thin and removable adhesive such as diluted rubber cement.

    Good luck.


    I think I'll stick with a little glue for the time being. Disassembly
    might be fun, but I'll cross that bridge when I come to it.
    --
    JS
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to rec.bicycles.tech on Wed Aug 20 00:08:05 2025
    From Newsgroup: rec.bicycles.tech

    On Wed, 20 Aug 2025 15:28:19 +1000, James <james.e.steward@gmail.com>
    wrote:

    On 8/20/25 13:48, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 12:23:41 +1000, James <james.e.steward@gmail.com>
    wrote:

    So I'd say there is definitely a machining problem. Maybe 10/1000 inch
    undersize for my GRX crank axle, and the axle isn't fretted and worn,
    but it is polished now, after there being some movement over the past
    20,000km or so.

    Perhaps enlarging the axle diameter with electroplating or
    electroforming might reduce the gap? I have zero experience with gap
    filling using either process, but I think it might work. There's no
    need to electroplate or electroform the entire surface of the axle.
    Just mask off the areas where you don't want plating.

    10/1000 inch, also known as 0.001 inch, will produce a 0.0005 gap.

    10/1000 inch = 1/100 inch = 0.01 inch = 0.254 mm

    Oops and thanks for the correction. Fortunately, a 0.005 in shim is
    much easier to handle than a shim that's 10 times thinner.

    In
    theory, filling the gap with 0.0005 inch shim stock might work.
    <https://www.mcmaster.com/products/shim-stock/shim-stock-3~~/>
    I don't know the composition of the axle, so I can't recommend a
    suitable material for the shim. The material doesn't need to be the
    same as the axle. What's needed is something that is galvanic
    compatible.

    Copper electroplating using copper sulfate?

    I think copper will be too soft. Copper (-0.35v) and aluminum
    (-0.90v) will likely be a corrosion problem: <https://industrialmetalservice.com/wp-content/uploads/2022/07/galvanicseries-1016x1024.webp>
    Methinks a 0.005 in aluminum shim will be tolerable. Dead soft will
    probably be crushed. However, it's available in a variety of hardness
    levels. <https://www.mcmaster.com/products/shim-stock/shim-stock-3~~/material~aluminum-2/thickness~0-005/>
    <https://www.mcmaster.com/9536K64/>
    However, it seems to be painted, which might be a problem. Since the
    shim will be glued and isn't moving, I think the paint will survive.

    Notice that the shim material is made in Italy, which might be useful
    to get Andrew's approval.

    To keep the shim from wrinkling, a suggest gluing it to the axle with
    a thin and removable adhesive such as diluted rubber cement.

    Good luck.


    I think I'll stick with a little glue for the time being.

    Glue will work. Just make sure the glue is something that can later
    be removed with a solvent or possibly with heat. You'll have a rather
    large surface area, so the glue doesn't need to be very sticky or
    strong. When wrapping it around the axle, leave a small gap to deal
    with any thermal expansion and to prevent the shim from "rotating"
    around the axle.

    Disassembly
    might be fun, but I'll cross that bridge when I come to it.

    I'm not sure about which glue to recommend. It has to be fairly thin,
    unless you want to start with a smaller thickness shim. The glue
    should be soft and flexible, not hard and brittle. Thinned rubber
    cement would be my first choice. Thinned fabric glue would be my 2nd
    choice. Search for "flexible adhesive": <https://www.google.com/search?udm=2&q=flexible%20adhesive>
    Also, do something to keep the glue out of the axle bearings.

    For thinner or solvent, start with alcohol and work your way up to
    acetone. Well, maybe not acetone because it attacks epoxy in carbon
    fiber.

    Good luck.
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272
    Skype: JeffLiebermann AE6KS 831-336-2558
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From AMuzi@am@yellowjersey.org to rec.bicycles.tech on Wed Aug 20 07:31:11 2025
    From Newsgroup: rec.bicycles.tech

    On 8/20/2025 2:08 AM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 15:28:19 +1000, James <james.e.steward@gmail.com>
    wrote:

    On 8/20/25 13:48, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 12:23:41 +1000, James <james.e.steward@gmail.com>
    wrote:

    So I'd say there is definitely a machining problem. Maybe 10/1000 inch >>>> undersize for my GRX crank axle, and the axle isn't fretted and worn,
    but it is polished now, after there being some movement over the past
    20,000km or so.

    Perhaps enlarging the axle diameter with electroplating or
    electroforming might reduce the gap? I have zero experience with gap
    filling using either process, but I think it might work. There's no
    need to electroplate or electroform the entire surface of the axle.
    Just mask off the areas where you don't want plating.

    10/1000 inch, also known as 0.001 inch, will produce a 0.0005 gap.

    10/1000 inch = 1/100 inch = 0.01 inch = 0.254 mm

    Oops and thanks for the correction. Fortunately, a 0.005 in shim is
    much easier to handle than a shim that's 10 times thinner.

    In
    theory, filling the gap with 0.0005 inch shim stock might work.
    <https://www.mcmaster.com/products/shim-stock/shim-stock-3~~/>
    I don't know the composition of the axle, so I can't recommend a
    suitable material for the shim. The material doesn't need to be the
    same as the axle. What's needed is something that is galvanic
    compatible.

    Copper electroplating using copper sulfate?

    I think copper will be too soft. Copper (-0.35v) and aluminum
    (-0.90v) will likely be a corrosion problem: <https://industrialmetalservice.com/wp-content/uploads/2022/07/galvanicseries-1016x1024.webp>
    Methinks a 0.005 in aluminum shim will be tolerable. Dead soft will
    probably be crushed. However, it's available in a variety of hardness levels. <https://www.mcmaster.com/products/shim-stock/shim-stock-3~~/material~aluminum-2/thickness~0-005/>
    <https://www.mcmaster.com/9536K64/>
    However, it seems to be painted, which might be a problem. Since the
    shim will be glued and isn't moving, I think the paint will survive.

    Notice that the shim material is made in Italy, which might be useful
    to get Andrew's approval.

    To keep the shim from wrinkling, a suggest gluing it to the axle with
    a thin and removable adhesive such as diluted rubber cement.

    Good luck.


    I think I'll stick with a little glue for the time being.

    Glue will work. Just make sure the glue is something that can later
    be removed with a solvent or possibly with heat. You'll have a rather
    large surface area, so the glue doesn't need to be very sticky or
    strong. When wrapping it around the axle, leave a small gap to deal
    with any thermal expansion and to prevent the shim from "rotating"
    around the axle.

    Disassembly
    might be fun, but I'll cross that bridge when I come to it.

    I'm not sure about which glue to recommend. It has to be fairly thin,
    unless you want to start with a smaller thickness shim. The glue
    should be soft and flexible, not hard and brittle. Thinned rubber
    cement would be my first choice. Thinned fabric glue would be my 2nd
    choice. Search for "flexible adhesive": <https://www.google.com/search?udm=2&q=flexible%20adhesive>
    Also, do something to keep the glue out of the axle bearings.

    For thinner or solvent, start with alcohol and work your way up to
    acetone. Well, maybe not acetone because it attacks epoxy in carbon
    fiber.

    Good luck.


    IME extremely thin shims are very difficult to install and
    keep in place.

    To increase spindle diameter, a vapor deposition would be
    better than plating, but all those processes are much less
    desirable than initial QC. Oh, and Mr Steward's comment on
    Campagnolo UT cranks is correct and apt.
    --
    Andrew Muzi
    am@yellowjersey.org
    Open every day since 1 April, 1971
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From zen cycle@funkmasterxx@hotmail.com to rec.bicycles.tech on Wed Aug 20 09:17:14 2025
    From Newsgroup: rec.bicycles.tech

    On 8/19/2025 1:55 PM, AMuzi wrote:
    On 8/19/2025 12:39 PM, zen cycle wrote:
    On 8/19/2025 8:41 AM, AMuzi wrote:
    On 8/19/2025 5:56 AM, zen cycle wrote:
    On 8/19/2025 12:17 AM, James wrote:
    On 8/19/25 07:48, AMuzi wrote:
    On 8/18/2025 4:28 PM, cyclintom wrote:
    On Mon Aug 18 12:11:33 2025 James-a wrote:
    I bought a GRX crankset and shimano BB for my gravel bike.-a It went >>>>>>>> together fine and I rode it for about 6 months, but it soon
    developed a
    tick and then a clunk per rev on the drive side.-a I tried grease, >>>>>>>> tightening bearing cups, preload, checked pedals, swapped pedals, >>>>>>>> checked chain ring bolts, etc., and eventually bought a new BB. >>>>>>>>
    After a few more months the clicks and clunks returned.-a Cursing >>>>>>>> the
    Shimano BB, I bought a BBB bottom bracket, that doesn't rely on >>>>>>>> plastic
    bushes to fill the 1mm gap between the shaft and bearings.
    (Shitmano
    bearings are 25mm ID to fit a 24mm shaft with a plastic spacer >>>>>>>> between.
    BBB use 24mm ID bearings, and the dust cap clicks into a groove >>>>>>>> in the
    inner race.)-a However, the problem reoccurred.

    After careful consideration and measurements of the bearings and >>>>>>>> axle,
    I've concluded that the axle is undersized.

    I was able to fairly easily pry the plastic dust cover off the >>>>>>>> BBB BB
    bearings, and applied a little loctite 620 compound when
    reassembling.

    This entailed slipping the right side dust cover on to the shaft, >>>>>>>> applying some loctite to the shaft for the right bearing and
    sliding the
    shaft into the BB.-a Then drip some more loctite into the shaft/ >>>>>>>> bearing
    area on the left side, and putting the dust cap on. With the left >>>>>>>> cranks and bearing preload nut, apply enough force to pop the >>>>>>>> dust caps
    into the bearings before tightening the crank fixing bolts.-a The >>>>>>>> BBB BB
    comes with a wave washer to apply constant preload (like
    Campagnolo UT),
    and unlike the Shimano style.

    The loctite 620 relies on an anerobic environment to set, but >>>>>>>> there was
    too much slop and it didn't set.-a When the clunk resurfaced and I >>>>>>>> disassembled the cranks and BB, there was only the smell of the >>>>>>>> loctite
    to be found, and none on the shaft or bearing inner race.

    Now I've used some JB weld, applied using the same method as for >>>>>>>> the
    loctite, and it's been good for a couple of weeks. Of course It >>>>>>>> is too
    thick to drip, so I had to spread it on the axle on the RHS and >>>>>>>> force it
    in to the LHS axle/bearing interface with a spatula. Fingers
    crossed!




    GRX is gravel group designed for harsh conditions. But any QC can >>>>>>> slip up. The sort of wear you describe sounds like a clearance
    problem I would suggest you try replacing it with a 105 or
    suitable XT BB AND new crank.

    Which GRX?
    GRX 800 level is Ultegra level already.


    Ultegra, 105, who cares?-a Does spending more get you an axle that
    has been more accurately machined and checked? I doubt it.-a I
    expect they all come through the same process.

    I've got a Sora triple on my touring bike, and it's been fine.

    A mate had a similar problem with his Dura Ace crankset, years ago. >>>>> I suspect that the cause was the same.

    What I want is to *not* need to buy another crankset until this one >>>>> is good and worn out.-a By that time I might luxuriate on a
    Campagnolo Chorus 12 speed crank set, as it comes with an
    appropriate chain ring option (48/32) and wider chain line than
    their 10 speed.

    I tried my 10 speed UT cranks and there was almost zero clearance
    between the chain ring bolts and the frame. It's the only reason I
    went Shimano, and the cranks are the only Shimano parks on the bike. >>>>>
    I don't want Ekar because I like a 2x system.


    seems to me if you replace the BB with a different brand and the
    problem re-occurs, it isn't likely the BB shaft that is out of spec
    but the the crank arm - unless I missed something?

    The slop is between bearing assembly (including plastic sleeve) and
    the spindle.-a Loose left arm is a different (and common) problem, but
    not Mr Steward's problem.


    And he has the same issue between two different bottom brackets?
    Doesn't the bearing assembly get switched out with a new bottom bracket?

    Yes, on that system the spindle in integrated with the right crank. Cup
    set with bearings and also left arm are separate.


    Ah, so he just got new bearings and didn't replace the spindle since
    it's part of the crankset...got it.
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From AMuzi@am@yellowjersey.org to rec.bicycles.tech on Wed Aug 20 08:50:11 2025
    From Newsgroup: rec.bicycles.tech

    On 8/20/2025 8:17 AM, zen cycle wrote:
    On 8/19/2025 1:55 PM, AMuzi wrote:
    On 8/19/2025 12:39 PM, zen cycle wrote:
    On 8/19/2025 8:41 AM, AMuzi wrote:
    On 8/19/2025 5:56 AM, zen cycle wrote:
    On 8/19/2025 12:17 AM, James wrote:
    On 8/19/25 07:48, AMuzi wrote:
    On 8/18/2025 4:28 PM, cyclintom wrote:
    On Mon Aug 18 12:11:33 2025 James-a wrote:
    I bought a GRX crankset and shimano BB for my
    gravel bike.-a It went
    together fine and I rode it for about 6 months, but
    it soon developed a
    tick and then a clunk per rev on the drive side.-a I
    tried grease,
    tightening bearing cups, preload, checked pedals,
    swapped pedals,
    checked chain ring bolts, etc., and eventually
    bought a new BB.

    After a few more months the clicks and clunks
    returned.-a Cursing the
    Shimano BB, I bought a BBB bottom bracket, that
    doesn't rely on plastic
    bushes to fill the 1mm gap between the shaft and
    bearings. (Shitmano
    bearings are 25mm ID to fit a 24mm shaft with a
    plastic spacer between.
    BBB use 24mm ID bearings, and the dust cap clicks
    into a groove in the
    inner race.)-a However, the problem reoccurred.

    After careful consideration and measurements of the
    bearings and axle,
    I've concluded that the axle is undersized.

    I was able to fairly easily pry the plastic dust
    cover off the BBB BB
    bearings, and applied a little loctite 620 compound
    when reassembling.

    This entailed slipping the right side dust cover on
    to the shaft,
    applying some loctite to the shaft for the right
    bearing and sliding the
    shaft into the BB.-a Then drip some more loctite
    into the shaft/ bearing
    area on the left side, and putting the dust cap on.
    With the left
    cranks and bearing preload nut, apply enough force
    to pop the dust caps
    into the bearings before tightening the crank
    fixing bolts.-a The BBB BB
    comes with a wave washer to apply constant preload
    (like Campagnolo UT),
    and unlike the Shimano style.

    The loctite 620 relies on an anerobic environment
    to set, but there was
    too much slop and it didn't set.-a When the clunk
    resurfaced and I
    disassembled the cranks and BB, there was only the
    smell of the loctite
    to be found, and none on the shaft or bearing inner
    race.

    Now I've used some JB weld, applied using the same
    method as for the
    loctite, and it's been good for a couple of weeks.
    Of course It is too
    thick to drip, so I had to spread it on the axle on
    the RHS and force it
    in to the LHS axle/bearing interface with a
    spatula. Fingers crossed!




    GRX is gravel group designed for harsh conditions.
    But any QC can slip up. The sort of wear you
    describe sounds like a clearance problem I would
    suggest you try replacing it with a 105 or suitable
    XT BB AND new crank.

    Which GRX?
    GRX 800 level is Ultegra level already.


    Ultegra, 105, who cares?-a Does spending more get you
    an axle that has been more accurately machined and
    checked? I doubt it.-a I expect they all come through
    the same process.

    I've got a Sora triple on my touring bike, and it's
    been fine.

    A mate had a similar problem with his Dura Ace
    crankset, years ago. I suspect that the cause was the
    same.

    What I want is to *not* need to buy another crankset
    until this one is good and worn out.-a By that time I
    might luxuriate on a Campagnolo Chorus 12 speed crank
    set, as it comes with an appropriate chain ring option
    (48/32) and wider chain line than their 10 speed.

    I tried my 10 speed UT cranks and there was almost
    zero clearance between the chain ring bolts and the
    frame. It's the only reason I went Shimano, and the
    cranks are the only Shimano parks on the bike.

    I don't want Ekar because I like a 2x system.


    seems to me if you replace the BB with a different
    brand and the problem re-occurs, it isn't likely the BB
    shaft that is out of spec but the the crank arm -
    unless I missed something?

    The slop is between bearing assembly (including plastic
    sleeve) and the spindle.-a Loose left arm is a different
    (and common) problem, but not Mr Steward's problem.


    And he has the same issue between two different bottom
    brackets? Doesn't the bearing assembly get switched out
    with a new bottom bracket?

    Yes, on that system the spindle in integrated with the
    right crank. Cup set with bearings and also left arm are
    separate.


    Ah, so he just got new bearings and didn't replace the
    spindle since it's part of the crankset...got it.

    Yes.

    For expensive diesel engine cranks, annealing, spatter
    welding, remachining and hardening is reasonable. For a
    bicycle crank spindle it's not.

    In other applications, shafts can be knurled to raise the
    diameter but not on a hardened shaft like that.

    Locktite has several products to fill excessive
    shaft/bearing clearance and some can be very effective, just
    not always:

    https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html
    --
    Andrew Muzi
    am@yellowjersey.org
    Open every day since 1 April, 1971
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to rec.bicycles.tech on Wed Aug 20 10:02:14 2025
    From Newsgroup: rec.bicycles.tech

    On Wed, 20 Aug 2025 08:50:11 -0500, AMuzi <am@yellowjersey.org> wrote:

    Locktite has several products to fill excessive
    shaft/bearing clearance and some can be very effective, just
    not always:

    https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html

    Maybe. I followed the above link to Loctite 648. The specs indicate
    a maximum gap fill of 0.15mm (0.006in) which might work with the
    0.005in gap: <https://www.henkel-adhesives.com/uk/en/product/retaining-compounds/loctite_6480.html>
    <https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html>
    <https://dm.henkel-dam.com/is/content/henkel/product-information-sheet-loctite-648-anaerobic-retaining-compound>
    The gap also needs to be air tight (anerobic). To remove it requires
    250C (482F) heat which might be a problem for the bearing lubricant. I
    couldn't find a suitable solvent.
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272
    Skype: JeffLiebermann AE6KS 831-336-2558
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From AMuzi@am@yellowjersey.org to rec.bicycles.tech on Wed Aug 20 12:11:52 2025
    From Newsgroup: rec.bicycles.tech

    On 8/20/2025 12:02 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 08:50:11 -0500, AMuzi <am@yellowjersey.org> wrote:

    Locktite has several products to fill excessive
    shaft/bearing clearance and some can be very effective, just
    not always:

    https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html

    Maybe. I followed the above link to Loctite 648. The specs indicate
    a maximum gap fill of 0.15mm (0.006in) which might work with the
    0.005in gap: <https://www.henkel-adhesives.com/uk/en/product/retaining-compounds/loctite_6480.html>
    <https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html>
    <https://dm.henkel-dam.com/is/content/henkel/product-information-sheet-loctite-648-anaerobic-retaining-compound>
    The gap also needs to be air tight (anerobic). To remove it requires
    250C (482F) heat which might be a problem for the bearing lubricant. I couldn't find a suitable solvent.



    Right, typical specs for that whole series. Pressing the
    shaft and sleeve together makes an anaerobic fit so that's
    not a problem in practice.

    Loctite release temperature doesn't affect steel at all (but
    can't be done nondestructively around paint. Or carbon
    layups!). If you plan to re use a bearing (who does that?)
    just pop out the seals and flush/fill.

    Different crank system but typical bearing with seal & tool
    shown here:

    http://www.yellowjersey.org/photosfromthepast/wfd25q.jpg
    --
    Andrew Muzi
    am@yellowjersey.org
    Open every day since 1 April, 1971
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to rec.bicycles.tech on Wed Aug 20 11:37:43 2025
    From Newsgroup: rec.bicycles.tech

    On Wed, 20 Aug 2025 12:11:52 -0500, AMuzi <am@yellowjersey.org> wrote:

    On 8/20/2025 12:02 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 08:50:11 -0500, AMuzi <am@yellowjersey.org> wrote:

    Locktite has several products to fill excessive
    shaft/bearing clearance and some can be very effective, just
    not always:

    https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html

    Maybe. I followed the above link to Loctite 648. The specs indicate
    a maximum gap fill of 0.15mm (0.006in) which might work with the
    0.005in gap:
    <https://www.henkel-adhesives.com/uk/en/product/retaining-compounds/loctite_6480.html>
    <https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html>
    <https://dm.henkel-dam.com/is/content/henkel/product-information-sheet-loctite-648-anaerobic-retaining-compound>
    The gap also needs to be air tight (anerobic). To remove it requires
    250C (482F) heat which might be a problem for the bearing lubricant. I
    couldn't find a suitable solvent.



    Right, typical specs for that whole series. Pressing the
    shaft and sleeve together makes an anaerobic fit so that's
    not a problem in practice.

    Good.

    Loctite release temperature doesn't affect steel at all (but
    can't be done nondestructively around paint. Or carbon
    layups!). If you plan to re use a bearing (who does that?)
    just pop out the seals and flush/fill.

    I've had the problem of anaerobic glue taking forever to harden when
    fixing old sewing machines. My solution was to remove the oxygen
    with:
    <https://www.google.com/search?udm=2&q=oxygen%20absorber>
    and embalm the joint with package shrink wrap: <https://www.google.com/search?q=package%20shrink%20wrap&udm=2>
    The package wrap is then shrunk in place with a common heat gun,
    displacing all the air:
    <https://www.google.com/search?q=heat%20gun&udm=2>
    The hardening time went from about 8 hrs to a few minutes.

    Different crank system but typical bearing with seal & tool
    shown here:

    http://www.yellowjersey.org/photosfromthepast/wfd25q.jpg

    Hmmm... I wonder if just wrapping the crank with aluminum foil and
    then gluing the foil in place will work? I just measured some
    Reynolds Wrap "heavy duty" foil at exactly 0.001in thick. (I have
    other foil thicknesses available but I don't want to open the boxes).
    Four or five wraps of this foil should might work for a 0.005in gap.
    To keep it from wrinkling or moving, a few drops of cyanoacrylate
    (super glue) adhesive.

    Gone for a free lunch and a service call. To be continued, assuming I
    survive.
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272
    Skype: JeffLiebermann AE6KS 831-336-2558
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From AMuzi@am@yellowjersey.org to rec.bicycles.tech on Wed Aug 20 15:49:49 2025
    From Newsgroup: rec.bicycles.tech

    On 8/20/2025 1:37 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 12:11:52 -0500, AMuzi <am@yellowjersey.org> wrote:

    On 8/20/2025 12:02 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 08:50:11 -0500, AMuzi <am@yellowjersey.org> wrote:

    Locktite has several products to fill excessive
    shaft/bearing clearance and some can be very effective, just
    not always:

    https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html

    Maybe. I followed the above link to Loctite 648. The specs indicate
    a maximum gap fill of 0.15mm (0.006in) which might work with the
    0.005in gap:
    <https://www.henkel-adhesives.com/uk/en/product/retaining-compounds/loctite_6480.html>
    <https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html>
    <https://dm.henkel-dam.com/is/content/henkel/product-information-sheet-loctite-648-anaerobic-retaining-compound>
    The gap also needs to be air tight (anerobic). To remove it requires
    250C (482F) heat which might be a problem for the bearing lubricant. I
    couldn't find a suitable solvent.



    Right, typical specs for that whole series. Pressing the
    shaft and sleeve together makes an anaerobic fit so that's
    not a problem in practice.

    Good.

    Loctite release temperature doesn't affect steel at all (but
    can't be done nondestructively around paint. Or carbon
    layups!). If you plan to re use a bearing (who does that?)
    just pop out the seals and flush/fill.

    I've had the problem of anaerobic glue taking forever to harden when
    fixing old sewing machines. My solution was to remove the oxygen
    with:
    <https://www.google.com/search?udm=2&q=oxygen%20absorber>
    and embalm the joint with package shrink wrap: <https://www.google.com/search?q=package%20shrink%20wrap&udm=2>
    The package wrap is then shrunk in place with a common heat gun,
    displacing all the air:
    <https://www.google.com/search?q=heat%20gun&udm=2>
    The hardening time went from about 8 hrs to a few minutes.

    Different crank system but typical bearing with seal & tool
    shown here:

    http://www.yellowjersey.org/photosfromthepast/wfd25q.jpg

    Hmmm... I wonder if just wrapping the crank with aluminum foil and
    then gluing the foil in place will work? I just measured some
    Reynolds Wrap "heavy duty" foil at exactly 0.001in thick. (I have
    other foil thicknesses available but I don't want to open the boxes).
    Four or five wraps of this foil should might work for a 0.005in gap.
    To keep it from wrinkling or moving, a few drops of cyanoacrylate
    (super glue) adhesive.

    Gone for a free lunch and a service call. To be continued, assuming I survive.




    As with any very thin shim, I strongly doubt a 0.001
    anything can be installed intact in this or similar application.
    --
    Andrew Muzi
    am@yellowjersey.org
    Open every day since 1 April, 1971
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to rec.bicycles.tech on Wed Aug 20 14:54:38 2025
    From Newsgroup: rec.bicycles.tech

    On Wed, 20 Aug 2025 15:49:49 -0500, AMuzi <am@yellowjersey.org> wrote:

    On 8/20/2025 1:37 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 12:11:52 -0500, AMuzi <am@yellowjersey.org> wrote:

    On 8/20/2025 12:02 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 08:50:11 -0500, AMuzi <am@yellowjersey.org> wrote: >>>>
    Locktite has several products to fill excessive
    shaft/bearing clearance and some can be very effective, just
    not always:

    https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html

    Maybe. I followed the above link to Loctite 648. The specs indicate
    a maximum gap fill of 0.15mm (0.006in) which might work with the
    0.005in gap:
    <https://www.henkel-adhesives.com/uk/en/product/retaining-compounds/loctite_6480.html>
    <https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html>
    <https://dm.henkel-dam.com/is/content/henkel/product-information-sheet-loctite-648-anaerobic-retaining-compound>
    The gap also needs to be air tight (anerobic). To remove it requires
    250C (482F) heat which might be a problem for the bearing lubricant. I >>>> couldn't find a suitable solvent.



    Right, typical specs for that whole series. Pressing the
    shaft and sleeve together makes an anaerobic fit so that's
    not a problem in practice.

    Good.

    Loctite release temperature doesn't affect steel at all (but
    can't be done nondestructively around paint. Or carbon
    layups!). If you plan to re use a bearing (who does that?)
    just pop out the seals and flush/fill.

    I've had the problem of anaerobic glue taking forever to harden when
    fixing old sewing machines. My solution was to remove the oxygen
    with:
    <https://www.google.com/search?udm=2&q=oxygen%20absorber>
    and embalm the joint with package shrink wrap:
    <https://www.google.com/search?q=package%20shrink%20wrap&udm=2>
    The package wrap is then shrunk in place with a common heat gun,
    displacing all the air:
    <https://www.google.com/search?q=heat%20gun&udm=2>
    The hardening time went from about 8 hrs to a few minutes.

    Different crank system but typical bearing with seal & tool
    shown here:

    http://www.yellowjersey.org/photosfromthepast/wfd25q.jpg

    Hmmm... I wonder if just wrapping the crank with aluminum foil and
    then gluing the foil in place will work? I just measured some
    Reynolds Wrap "heavy duty" foil at exactly 0.001in thick. (I have
    other foil thicknesses available but I don't want to open the boxes).
    Four or five wraps of this foil should might work for a 0.005in gap.
    To keep it from wrinkling or moving, a few drops of cyanoacrylate
    (super glue) adhesive.

    Gone for a free lunch and a service call. To be continued, assuming I
    survive.

    As with any very thin shim, I strongly doubt a 0.001
    anything can be installed intact in this or similar application.

    I had the same doubt about 0.001in thin shims. I've been playing with
    the "heavy duty" Reynolds Wrap aluminum foil. I think it will
    survive. If you have installation problems, use one or two layers of
    foil instead of 4 or 5, and fill the gap with some kind of expanding
    glue:
    <https://www.hippoproducts.co.uk/product-details/hippo-expanding-glue/>
    I'll see if I can find something similar that's sold in USA. Also,
    some aluminum foil that's thicker than 0.001in.
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272
    Skype: JeffLiebermann AE6KS 831-336-2558
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From =?UTF-8?B?Y3ljbGludG9t?=@cyclintom@yahoo.com to rec.bicycles.tech on Wed Aug 20 23:19:00 2025
    From Newsgroup: rec.bicycles.tech

    On Mon Aug 18 16:48:07 2025 AMuzi wrote:
    On 8/18/2025 4:28 PM, cyclintom wrote:
    On Mon Aug 18 12:11:33 2025 James wrote:
    I bought a GRX crankset and shimano BB for my gravel bike. It went
    together fine and I rode it for about 6 months, but it soon developed a
    tick and then a clunk per rev on the drive side. I tried grease,
    tightening bearing cups, preload, checked pedals, swapped pedals,
    checked chain ring bolts, etc., and eventually bought a new BB.

    After a few more months the clicks and clunks returned. Cursing the
    Shimano BB, I bought a BBB bottom bracket, that doesn't rely on plastic
    bushes to fill the 1mm gap between the shaft and bearings. (Shitmano
    bearings are 25mm ID to fit a 24mm shaft with a plastic spacer between.
    BBB use 24mm ID bearings, and the dust cap clicks into a groove in the
    inner race.) However, the problem reoccurred.

    After careful consideration and measurements of the bearings and axle,
    I've concluded that the axle is undersized.

    I was able to fairly easily pry the plastic dust cover off the BBB BB
    bearings, and applied a little loctite 620 compound when reassembling.

    This entailed slipping the right side dust cover on to the shaft,
    applying some loctite to the shaft for the right bearing and sliding the >> shaft into the BB. Then drip some more loctite into the shaft/bearing
    area on the left side, and putting the dust cap on. With the left
    cranks and bearing preload nut, apply enough force to pop the dust caps
    into the bearings before tightening the crank fixing bolts. The BBB BB
    comes with a wave washer to apply constant preload (like Campagnolo UT), >> and unlike the Shimano style.

    The loctite 620 relies on an anerobic environment to set, but there was
    too much slop and it didn't set. When the clunk resurfaced and I
    disassembled the cranks and BB, there was only the smell of the loctite
    to be found, and none on the shaft or bearing inner race.

    Now I've used some JB weld, applied using the same method as for the
    loctite, and it's been good for a couple of weeks. Of course It is too
    thick to drip, so I had to spread it on the axle on the RHS and force it >> in to the LHS axle/bearing interface with a spatula. Fingers crossed!




    GRX is gravel group designed for harsh conditions. But any QC can slip up. The sort of wear you describe sounds like a clearance problem I would suggest you try replacing it with a 105 or suitable XT BB AND new crank.

    Which GRX?
    GRX 800 level is Ultegra level already.
    But the BB is different. Since the cank axle slips in all it takes is for the shaqft to not have been hardened correctly. Or for a misalignment of the BB and the haedened area of the axle shaft.
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From AMuzi@am@yellowjersey.org to rec.bicycles.tech on Wed Aug 20 19:35:19 2025
    From Newsgroup: rec.bicycles.tech

    On 8/20/2025 4:54 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 15:49:49 -0500, AMuzi <am@yellowjersey.org> wrote:

    On 8/20/2025 1:37 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 12:11:52 -0500, AMuzi <am@yellowjersey.org> wrote:

    On 8/20/2025 12:02 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 08:50:11 -0500, AMuzi <am@yellowjersey.org> wrote: >>>>>
    Locktite has several products to fill excessive
    shaft/bearing clearance and some can be very effective, just
    not always:

    https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html

    Maybe. I followed the above link to Loctite 648. The specs indicate >>>>> a maximum gap fill of 0.15mm (0.006in) which might work with the
    0.005in gap:
    <https://www.henkel-adhesives.com/uk/en/product/retaining-compounds/loctite_6480.html>
    <https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html>
    <https://dm.henkel-dam.com/is/content/henkel/product-information-sheet-loctite-648-anaerobic-retaining-compound>
    The gap also needs to be air tight (anerobic). To remove it requires >>>>> 250C (482F) heat which might be a problem for the bearing lubricant. I >>>>> couldn't find a suitable solvent.



    Right, typical specs for that whole series. Pressing the
    shaft and sleeve together makes an anaerobic fit so that's
    not a problem in practice.

    Good.

    Loctite release temperature doesn't affect steel at all (but
    can't be done nondestructively around paint. Or carbon
    layups!). If you plan to re use a bearing (who does that?)
    just pop out the seals and flush/fill.

    I've had the problem of anaerobic glue taking forever to harden when
    fixing old sewing machines. My solution was to remove the oxygen
    with:
    <https://www.google.com/search?udm=2&q=oxygen%20absorber>
    and embalm the joint with package shrink wrap:
    <https://www.google.com/search?q=package%20shrink%20wrap&udm=2>
    The package wrap is then shrunk in place with a common heat gun,
    displacing all the air:
    <https://www.google.com/search?q=heat%20gun&udm=2>
    The hardening time went from about 8 hrs to a few minutes.

    Different crank system but typical bearing with seal & tool
    shown here:

    http://www.yellowjersey.org/photosfromthepast/wfd25q.jpg

    Hmmm... I wonder if just wrapping the crank with aluminum foil and
    then gluing the foil in place will work? I just measured some
    Reynolds Wrap "heavy duty" foil at exactly 0.001in thick. (I have
    other foil thicknesses available but I don't want to open the boxes).
    Four or five wraps of this foil should might work for a 0.005in gap.
    To keep it from wrinkling or moving, a few drops of cyanoacrylate
    (super glue) adhesive.

    Gone for a free lunch and a service call. To be continued, assuming I
    survive.

    As with any very thin shim, I strongly doubt a 0.001
    anything can be installed intact in this or similar application.

    I had the same doubt about 0.001in thin shims. I've been playing with
    the "heavy duty" Reynolds Wrap aluminum foil. I think it will
    survive. If you have installation problems, use one or two layers of
    foil instead of 4 or 5, and fill the gap with some kind of expanding
    glue:
    <https://www.hippoproducts.co.uk/product-details/hippo-expanding-glue/>
    I'll see if I can find something similar that's sold in USA. Also,
    some aluminum foil that's thicker than 0.001in.



    tempered steel shim stock is a commodity. As are feeler
    gauges if you only need a short length.

    pick a thickness.

    https://www.mscdirect.com/product/details/32019895

    https://shop.awggases.com/flat-length-steel-feeler-gauges-0-0025-in-12-in-length
    --
    Andrew Muzi
    am@yellowjersey.org
    Open every day since 1 April, 1971
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From John B.@jbslocomb@fictitious.site to rec.bicycles.tech on Wed Aug 20 19:41:43 2025
    From Newsgroup: rec.bicycles.tech

    On Wed, 20 Aug 2025 19:35:19 -0500, AMuzi <am@yellowjersey.org> wrote:

    On 8/20/2025 4:54 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 15:49:49 -0500, AMuzi <am@yellowjersey.org> wrote:

    On 8/20/2025 1:37 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 12:11:52 -0500, AMuzi <am@yellowjersey.org> wrote: >>>>
    On 8/20/2025 12:02 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 08:50:11 -0500, AMuzi <am@yellowjersey.org> wrote: >>>>>>
    Locktite has several products to fill excessive
    shaft/bearing clearance and some can be very effective, just
    not always:

    https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html

    Maybe. I followed the above link to Loctite 648. The specs indicate >>>>>> a maximum gap fill of 0.15mm (0.006in) which might work with the
    0.005in gap:
    <https://www.henkel-adhesives.com/uk/en/product/retaining-compounds/loctite_6480.html>
    <https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html>
    <https://dm.henkel-dam.com/is/content/henkel/product-information-sheet-loctite-648-anaerobic-retaining-compound>
    The gap also needs to be air tight (anerobic). To remove it requires >>>>>> 250C (482F) heat which might be a problem for the bearing lubricant. I >>>>>> couldn't find a suitable solvent.



    Right, typical specs for that whole series. Pressing the
    shaft and sleeve together makes an anaerobic fit so that's
    not a problem in practice.

    Good.

    Loctite release temperature doesn't affect steel at all (but
    can't be done nondestructively around paint. Or carbon
    layups!). If you plan to re use a bearing (who does that?)
    just pop out the seals and flush/fill.

    I've had the problem of anaerobic glue taking forever to harden when
    fixing old sewing machines. My solution was to remove the oxygen
    with:
    <https://www.google.com/search?udm=2&q=oxygen%20absorber>
    and embalm the joint with package shrink wrap:
    <https://www.google.com/search?q=package%20shrink%20wrap&udm=2>
    The package wrap is then shrunk in place with a common heat gun,
    displacing all the air:
    <https://www.google.com/search?q=heat%20gun&udm=2>
    The hardening time went from about 8 hrs to a few minutes.

    Different crank system but typical bearing with seal & tool
    shown here:

    http://www.yellowjersey.org/photosfromthepast/wfd25q.jpg

    Hmmm... I wonder if just wrapping the crank with aluminum foil and
    then gluing the foil in place will work? I just measured some
    Reynolds Wrap "heavy duty" foil at exactly 0.001in thick. (I have
    other foil thicknesses available but I don't want to open the boxes).
    Four or five wraps of this foil should might work for a 0.005in gap.
    To keep it from wrinkling or moving, a few drops of cyanoacrylate
    (super glue) adhesive.

    Gone for a free lunch and a service call. To be continued, assuming I >>>> survive.

    As with any very thin shim, I strongly doubt a 0.001
    anything can be installed intact in this or similar application.

    I had the same doubt about 0.001in thin shims. I've been playing with
    the "heavy duty" Reynolds Wrap aluminum foil. I think it will
    survive. If you have installation problems, use one or two layers of
    foil instead of 4 or 5, and fill the gap with some kind of expanding
    glue:
    <https://www.hippoproducts.co.uk/product-details/hippo-expanding-glue/>
    I'll see if I can find something similar that's sold in USA. Also,
    some aluminum foil that's thicker than 0.001in.



    tempered steel shim stock is a commodity. As are feeler
    gauges if you only need a short length.

    pick a thickness.

    https://www.mscdirect.com/product/details/32019895

    https://shop.awggases.com/flat-length-steel-feeler-gauges-0-0025-in-12-in-length

    Is this a Shimano two part BB, threaded or press fit? I've had a
    number of threaded BB's, no press fit (which seems like a poor design)
    so my first effort to solve the question would be, "What does Shimano
    say about the problem?"
    --
    cheers,

    John B.

    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to rec.bicycles.tech on Wed Aug 20 20:14:35 2025
    From Newsgroup: rec.bicycles.tech

    On Wed, 20 Aug 2025 19:35:19 -0500, AMuzi <am@yellowjersey.org> wrote:

    On 8/20/2025 4:54 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 15:49:49 -0500, AMuzi <am@yellowjersey.org> wrote:

    On 8/20/2025 1:37 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 12:11:52 -0500, AMuzi <am@yellowjersey.org> wrote: >>>>
    On 8/20/2025 12:02 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 08:50:11 -0500, AMuzi <am@yellowjersey.org> wrote: >>>>>>
    Locktite has several products to fill excessive
    shaft/bearing clearance and some can be very effective, just
    not always:

    https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html

    Maybe. I followed the above link to Loctite 648. The specs indicate >>>>>> a maximum gap fill of 0.15mm (0.006in) which might work with the
    0.005in gap:
    <https://www.henkel-adhesives.com/uk/en/product/retaining-compounds/loctite_6480.html>
    <https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html>
    <https://dm.henkel-dam.com/is/content/henkel/product-information-sheet-loctite-648-anaerobic-retaining-compound>
    The gap also needs to be air tight (anerobic). To remove it requires >>>>>> 250C (482F) heat which might be a problem for the bearing lubricant. I >>>>>> couldn't find a suitable solvent.



    Right, typical specs for that whole series. Pressing the
    shaft and sleeve together makes an anaerobic fit so that's
    not a problem in practice.

    Good.

    Loctite release temperature doesn't affect steel at all (but
    can't be done nondestructively around paint. Or carbon
    layups!). If you plan to re use a bearing (who does that?)
    just pop out the seals and flush/fill.

    I've had the problem of anaerobic glue taking forever to harden when
    fixing old sewing machines. My solution was to remove the oxygen
    with:
    <https://www.google.com/search?udm=2&q=oxygen%20absorber>
    and embalm the joint with package shrink wrap:
    <https://www.google.com/search?q=package%20shrink%20wrap&udm=2>
    The package wrap is then shrunk in place with a common heat gun,
    displacing all the air:
    <https://www.google.com/search?q=heat%20gun&udm=2>
    The hardening time went from about 8 hrs to a few minutes.

    Different crank system but typical bearing with seal & tool
    shown here:

    http://www.yellowjersey.org/photosfromthepast/wfd25q.jpg

    Hmmm... I wonder if just wrapping the crank with aluminum foil and
    then gluing the foil in place will work? I just measured some
    Reynolds Wrap "heavy duty" foil at exactly 0.001in thick. (I have
    other foil thicknesses available but I don't want to open the boxes).
    Four or five wraps of this foil should might work for a 0.005in gap.
    To keep it from wrinkling or moving, a few drops of cyanoacrylate
    (super glue) adhesive.

    Gone for a free lunch and a service call. To be continued, assuming I >>>> survive.

    As with any very thin shim, I strongly doubt a 0.001
    anything can be installed intact in this or similar application.

    I had the same doubt about 0.001in thin shims. I've been playing with
    the "heavy duty" Reynolds Wrap aluminum foil. I think it will
    survive. If you have installation problems, use one or two layers of
    foil instead of 4 or 5, and fill the gap with some kind of expanding
    glue:
    <https://www.hippoproducts.co.uk/product-details/hippo-expanding-glue/>
    I'll see if I can find something similar that's sold in USA. Also,
    some aluminum foil that's thicker than 0.001in.


    tempered steel shim stock is a commodity. As are feeler
    gauges if you only need a short length.

    pick a thickness.

    0.005in thick. That should fill what appears to be a 0.010in gap
    around the pedal bushing. Skimming the catalog, such a shim is
    available in spring steel, 1010 mild steel, brass alloy, plastic,
    aluminum, copper, nickel etc. I consider aluminum to be the best
    choice due to minimal galvanic compatibility issues for aluminum to
    aluminum.

    0.0050in aluminum:
    <https://www.mscdirect.com/product/details/32025843>

    Various 0.0050in shim stock: <https://www.mscdirect.com/browse/tn?rd=k&searchterm=0.0050+shim+stock>

    More to choose from the big catalog: <https://www.mscdirect.com/product/details/00050054>
    See pages 1670 - 1672.

    https://www.mscdirect.com/product/details/32019895

    https://shop.awggases.com/flat-length-steel-feeler-gauges-0-0025-in-12-in-length

    Ummm... bad idea. Feeler gauges are made from high carbon spring
    steel. I suppose it can be wrapped around the worn crank spindle.
    However, because the ends of the steel spring will be under tension, a
    sharp corner could easily cut into the aluminum crank spindle.
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272
    Skype: JeffLiebermann AE6KS 831-336-2558
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to rec.bicycles.tech on Wed Aug 20 20:31:14 2025
    From Newsgroup: rec.bicycles.tech

    On Wed, 20 Aug 2025 20:14:35 -0700, Jeff Liebermann <jeffl@cruzio.com>
    wrote:

    Ummm... bad idea. Feeler gauges are made from high carbon spring
    steel. I suppose it can be wrapped around the worn crank spindle.
    However, because the ends of the steel spring will be under tension, a
    sharp corner could easily cut into the aluminum crank spindle.

    Oops. That should be "axle" and not "spindle". <https://bike.shimano.com/en-US/technologies/details/hollowtech-ii.html
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272
    Skype: JeffLiebermann AE6KS 831-336-2558
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From AMuzi@am@yellowjersey.org to rec.bicycles.tech on Thu Aug 21 07:56:47 2025
    From Newsgroup: rec.bicycles.tech

    On 8/20/2025 10:14 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 19:35:19 -0500, AMuzi <am@yellowjersey.org> wrote:

    On 8/20/2025 4:54 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 15:49:49 -0500, AMuzi <am@yellowjersey.org> wrote:

    On 8/20/2025 1:37 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 12:11:52 -0500, AMuzi <am@yellowjersey.org> wrote: >>>>>
    On 8/20/2025 12:02 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 08:50:11 -0500, AMuzi <am@yellowjersey.org> wrote: >>>>>>>
    Locktite has several products to fill excessive
    shaft/bearing clearance and some can be very effective, just
    not always:

    https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html

    Maybe. I followed the above link to Loctite 648. The specs indicate >>>>>>> a maximum gap fill of 0.15mm (0.006in) which might work with the >>>>>>> 0.005in gap:
    <https://www.henkel-adhesives.com/uk/en/product/retaining-compounds/loctite_6480.html>
    <https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html>
    <https://dm.henkel-dam.com/is/content/henkel/product-information-sheet-loctite-648-anaerobic-retaining-compound>
    The gap also needs to be air tight (anerobic). To remove it requires >>>>>>> 250C (482F) heat which might be a problem for the bearing lubricant. I >>>>>>> couldn't find a suitable solvent.



    Right, typical specs for that whole series. Pressing the
    shaft and sleeve together makes an anaerobic fit so that's
    not a problem in practice.

    Good.

    Loctite release temperature doesn't affect steel at all (but
    can't be done nondestructively around paint. Or carbon
    layups!). If you plan to re use a bearing (who does that?)
    just pop out the seals and flush/fill.

    I've had the problem of anaerobic glue taking forever to harden when >>>>> fixing old sewing machines. My solution was to remove the oxygen
    with:
    <https://www.google.com/search?udm=2&q=oxygen%20absorber>
    and embalm the joint with package shrink wrap:
    <https://www.google.com/search?q=package%20shrink%20wrap&udm=2>
    The package wrap is then shrunk in place with a common heat gun,
    displacing all the air:
    <https://www.google.com/search?q=heat%20gun&udm=2>
    The hardening time went from about 8 hrs to a few minutes.

    Different crank system but typical bearing with seal & tool
    shown here:

    http://www.yellowjersey.org/photosfromthepast/wfd25q.jpg

    Hmmm... I wonder if just wrapping the crank with aluminum foil and
    then gluing the foil in place will work? I just measured some
    Reynolds Wrap "heavy duty" foil at exactly 0.001in thick. (I have
    other foil thicknesses available but I don't want to open the boxes). >>>>> Four or five wraps of this foil should might work for a 0.005in gap. >>>>> To keep it from wrinkling or moving, a few drops of cyanoacrylate
    (super glue) adhesive.

    Gone for a free lunch and a service call. To be continued, assuming I >>>>> survive.

    As with any very thin shim, I strongly doubt a 0.001
    anything can be installed intact in this or similar application.

    I had the same doubt about 0.001in thin shims. I've been playing with
    the "heavy duty" Reynolds Wrap aluminum foil. I think it will
    survive. If you have installation problems, use one or two layers of
    foil instead of 4 or 5, and fill the gap with some kind of expanding
    glue:
    <https://www.hippoproducts.co.uk/product-details/hippo-expanding-glue/>
    I'll see if I can find something similar that's sold in USA. Also,
    some aluminum foil that's thicker than 0.001in.


    tempered steel shim stock is a commodity. As are feeler
    gauges if you only need a short length.

    pick a thickness.

    0.005in thick. That should fill what appears to be a 0.010in gap
    around the pedal bushing. Skimming the catalog, such a shim is
    available in spring steel, 1010 mild steel, brass alloy, plastic,
    aluminum, copper, nickel etc. I consider aluminum to be the best
    choice due to minimal galvanic compatibility issues for aluminum to
    aluminum.

    0.0050in aluminum:
    <https://www.mscdirect.com/product/details/32025843>

    Various 0.0050in shim stock: <https://www.mscdirect.com/browse/tn?rd=k&searchterm=0.0050+shim+stock>

    More to choose from the big catalog: <https://www.mscdirect.com/product/details/00050054>
    See pages 1670 - 1672.

    https://www.mscdirect.com/product/details/32019895

    https://shop.awggases.com/flat-length-steel-feeler-gauges-0-0025-in-12-in-length

    Ummm... bad idea. Feeler gauges are made from high carbon spring
    steel. I suppose it can be wrapped around the worn crank spindle.
    However, because the ends of the steel spring will be under tension, a
    sharp corner could easily cut into the aluminum crank spindle.




    Spindle is hardened steel, as is the bearing in which it rides.
    --
    Andrew Muzi
    am@yellowjersey.org
    Open every day since 1 April, 1971
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From =?UTF-8?B?Y3ljbGludG9t?=@cyclintom@yahoo.com to rec.bicycles.tech on Thu Aug 21 14:27:29 2025
    From Newsgroup: rec.bicycles.tech

    On Wed Aug 20 10:02:14 2025 Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 08:50:11 -0500, AMuzi <am@yellowjersey.org> wrote:

    Locktite has several products to fill excessive
    shaft/bearing clearance and some can be very effective, just
    not always:

    https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html

    Maybe. I followed the above link to Loctite 648. The specs indicate
    a maximum gap fill of 0.15mm (0.006in) which might work with the
    0.005in gap: <https://www.henkel-adhesives.com/uk/en/product/retaining-compounds/loctite_6480.html>
    <https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html>
    <https://dm.henkel-dam.com/is/content/henkel/product-information-sheet-loctite-648-anaerobic-retaining-compound>
    The gap also needs to be air tight (anerobic). To remove it requires
    250C (482F) heat which might be a problem for the bearing lubricant. I couldn't find a suitable solvent.
    When was the last time you replace the bottom bracket for a two piece crankset? What so you know about uding locktite on bicycle components?
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From =?UTF-8?B?Y3ljbGludG9t?=@cyclintom@yahoo.com to rec.bicycles.tech on Thu Aug 21 14:32:14 2025
    From Newsgroup: rec.bicycles.tech

    On Wed Aug 20 19:41:43 2025 John B. wrote:
    On Wed, 20 Aug 2025 19:35:19 -0500, AMuzi <am@yellowjersey.org> wrote:

    On 8/20/2025 4:54 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 15:49:49 -0500, AMuzi <am@yellowjersey.org> wrote:

    On 8/20/2025 1:37 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 12:11:52 -0500, AMuzi <am@yellowjersey.org> wrote: >>>>
    On 8/20/2025 12:02 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 08:50:11 -0500, AMuzi <am@yellowjersey.org> wrote: >>>>>>
    Locktite has several products to fill excessive
    shaft/bearing clearance and some can be very effective, just
    not always:

    https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html

    Maybe. I followed the above link to Loctite 648. The specs indicate >>>>>> a maximum gap fill of 0.15mm (0.006in) which might work with the >>>>>> 0.005in gap:
    <https://www.henkel-adhesives.com/uk/en/product/retaining-compounds/loctite_6480.html>
    <https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html>
    <https://dm.henkel-dam.com/is/content/henkel/product-information-sheet-loctite-648-anaerobic-retaining-compound>
    The gap also needs to be air tight (anerobic). To remove it requires >>>>>> 250C (482F) heat which might be a problem for the bearing lubricant. I >>>>>> couldn't find a suitable solvent.



    Right, typical specs for that whole series. Pressing the
    shaft and sleeve together makes an anaerobic fit so that's
    not a problem in practice.

    Good.

    Loctite release temperature doesn't affect steel at all (but
    can't be done nondestructively around paint. Or carbon
    layups!). If you plan to re use a bearing (who does that?)
    just pop out the seals and flush/fill.

    I've had the problem of anaerobic glue taking forever to harden when >>>> fixing old sewing machines. My solution was to remove the oxygen
    with:
    <https://www.google.com/search?udm=3d2&q=3doxygen%20absorber>
    and embalm the joint with package shrink wrap:
    <https://www.google.com/search?q=3dpackage%20shrink%20wrap&udm=3d2>
    The package wrap is then shrunk in place with a common heat gun,
    displacing all the air:
    <https://www.google.com/search?q=3dheat%20gun&udm=3d2>
    The hardening time went from about 8 hrs to a few minutes.

    Different crank system but typical bearing with seal & tool
    shown here:

    http://www.yellowjersey.org/photosfromthepast/wfd25q.jpg

    Hmmm... I wonder if just wrapping the crank with aluminum foil and
    then gluing the foil in place will work? I just measured some
    Reynolds Wrap "heavy duty" foil at exactly 0.001in thick. (I have
    other foil thicknesses available but I don't want to open the boxes). >>>> Four or five wraps of this foil should might work for a 0.005in gap. >>>> To keep it from wrinkling or moving, a few drops of cyanoacrylate
    (super glue) adhesive.

    Gone for a free lunch and a service call. To be continued, assuming I >>>> survive.

    As with any very thin shim, I strongly doubt a 0.001
    anything can be installed intact in this or similar application.

    I had the same doubt about 0.001in thin shims. I've been playing with
    the "heavy duty" Reynolds Wrap aluminum foil. I think it will
    survive. If you have installation problems, use one or two layers of
    foil instead of 4 or 5, and fill the gap with some kind of expanding
    glue:
    <https://www.hippoproducts.co.uk/product-details/hippo-expanding-glue/>
    I'll see if I can find something similar that's sold in USA. Also,
    some aluminum foil that's thicker than 0.001in.



    tempered steel shim stock is a commodity. As are feeler
    gauges if you only need a short length.

    pick a thickness.

    https://www.mscdirect.com/product/details/32019895

    https://shop.awggases.com/flat-length-steel-feeler-gauges-0-0025-in-12-in-length

    Is this a Shimano two part BB, threaded or press fit? I've had a
    number of threaded BB's, no press fit (which seems like a poor design)
    so my first effort to solve the question would be, "What does Shimano
    say about the problem?"
    Press fit into a properly designed and executed frame is fine. A bearinhg is press fit into a threaded sleeve.
    --- Synchronet 3.21a-Linux NewsLink 1.2
  • From Jeff Liebermann@jeffl@cruzio.com to rec.bicycles.tech on Thu Aug 21 08:05:12 2025
    From Newsgroup: rec.bicycles.tech

    On Thu, 21 Aug 2025 07:56:47 -0500, AMuzi <am@yellowjersey.org> wrote:

    On 8/20/2025 10:14 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 19:35:19 -0500, AMuzi <am@yellowjersey.org> wrote:

    On 8/20/2025 4:54 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 15:49:49 -0500, AMuzi <am@yellowjersey.org> wrote: >>>>
    On 8/20/2025 1:37 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 12:11:52 -0500, AMuzi <am@yellowjersey.org> wrote: >>>>>>
    On 8/20/2025 12:02 PM, Jeff Liebermann wrote:
    On Wed, 20 Aug 2025 08:50:11 -0500, AMuzi <am@yellowjersey.org> wrote: >>>>>>>>
    Locktite has several products to fill excessive
    shaft/bearing clearance and some can be very effective, just >>>>>>>>> not always:

    https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html

    Maybe. I followed the above link to Loctite 648. The specs indicate >>>>>>>> a maximum gap fill of 0.15mm (0.006in) which might work with the >>>>>>>> 0.005in gap:
    <https://www.henkel-adhesives.com/uk/en/product/retaining-compounds/loctite_6480.html>
    <https://www.henkel-adhesives.com/uk/en/applications/all-applications/how-to/retaining-with-loctite-retaining-compounds.html>
    <https://dm.henkel-dam.com/is/content/henkel/product-information-sheet-loctite-648-anaerobic-retaining-compound>
    The gap also needs to be air tight (anerobic). To remove it requires >>>>>>>> 250C (482F) heat which might be a problem for the bearing lubricant. I >>>>>>>> couldn't find a suitable solvent.



    Right, typical specs for that whole series. Pressing the
    shaft and sleeve together makes an anaerobic fit so that's
    not a problem in practice.

    Good.

    Loctite release temperature doesn't affect steel at all (but
    can't be done nondestructively around paint. Or carbon
    layups!). If you plan to re use a bearing (who does that?)
    just pop out the seals and flush/fill.

    I've had the problem of anaerobic glue taking forever to harden when >>>>>> fixing old sewing machines. My solution was to remove the oxygen
    with:
    <https://www.google.com/search?udm=2&q=oxygen%20absorber>
    and embalm the joint with package shrink wrap:
    <https://www.google.com/search?q=package%20shrink%20wrap&udm=2>
    The package wrap is then shrunk in place with a common heat gun,
    displacing all the air:
    <https://www.google.com/search?q=heat%20gun&udm=2>
    The hardening time went from about 8 hrs to a few minutes.

    Different crank system but typical bearing with seal & tool
    shown here:

    http://www.yellowjersey.org/photosfromthepast/wfd25q.jpg

    Hmmm... I wonder if just wrapping the crank with aluminum foil and >>>>>> then gluing the foil in place will work? I just measured some
    Reynolds Wrap "heavy duty" foil at exactly 0.001in thick. (I have >>>>>> other foil thicknesses available but I don't want to open the boxes). >>>>>> Four or five wraps of this foil should might work for a 0.005in gap. >>>>>> To keep it from wrinkling or moving, a few drops of cyanoacrylate
    (super glue) adhesive.

    Gone for a free lunch and a service call. To be continued, assuming I >>>>>> survive.

    As with any very thin shim, I strongly doubt a 0.001
    anything can be installed intact in this or similar application.

    I had the same doubt about 0.001in thin shims. I've been playing with >>>> the "heavy duty" Reynolds Wrap aluminum foil. I think it will
    survive. If you have installation problems, use one or two layers of
    foil instead of 4 or 5, and fill the gap with some kind of expanding
    glue:
    <https://www.hippoproducts.co.uk/product-details/hippo-expanding-glue/> >>>> I'll see if I can find something similar that's sold in USA. Also,
    some aluminum foil that's thicker than 0.001in.


    tempered steel shim stock is a commodity. As are feeler
    gauges if you only need a short length.

    pick a thickness.

    0.005in thick. That should fill what appears to be a 0.010in gap
    around the pedal bushing. Skimming the catalog, such a shim is
    available in spring steel, 1010 mild steel, brass alloy, plastic,
    aluminum, copper, nickel etc. I consider aluminum to be the best
    choice due to minimal galvanic compatibility issues for aluminum to
    aluminum.

    0.0050in aluminum:
    <https://www.mscdirect.com/product/details/32025843>

    Various 0.0050in shim stock:
    <https://www.mscdirect.com/browse/tn?rd=k&searchterm=0.0050+shim+stock>

    More to choose from the big catalog:
    <https://www.mscdirect.com/product/details/00050054>
    See pages 1670 - 1672.

    https://www.mscdirect.com/product/details/32019895

    https://shop.awggases.com/flat-length-steel-feeler-gauges-0-0025-in-12-in-length

    Ummm... bad idea. Feeler gauges are made from high carbon spring
    steel. I suppose it can be wrapped around the worn crank spindle.
    However, because the ends of the steel spring will be under tension, a
    sharp corner could easily cut into the aluminum crank spindle.


    Spindle is hardened steel, as is the bearing in which it rides.

    Thanks. I stand corrected. I thought the spindle was aluminum. If
    it's steel, then the shim should also be steel.
    --
    Jeff Liebermann jeffl@cruzio.com
    PO Box 272 http://www.LearnByDestroying.com
    Ben Lomond CA 95005-0272
    Skype: JeffLiebermann AE6KS 831-336-2558
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  • From James@james.e.steward@gmail.com to rec.bicycles.tech on Fri Aug 22 13:28:15 2025
    From Newsgroup: rec.bicycles.tech

    On 8/21/25 12:41, John B. wrote:


    Is this a Shimano two part BB, threaded or press fit?

    Threaded. Standard BSA 68mm BB shell. The cups screw into the shell
    and the right side crank has the axle bonded too it. The left crank is attached via 2 bolts that clamp it to a spline on the BB axle.

    It's a very common setup. Search for Shimano Hollowtech cranks and
    bottom bracket.

    I've had a
    number of threaded BB's, no press fit (which seems like a poor design)
    so my first effort to solve the question would be, "What does Shimano
    say about the problem?"

    What would Shimano or any manufacturer say about it's product not being machined accurately enough?

    The BB axle is undersized and the result is a clearance between the axle
    and bearing ID. The resulting play is noticeable as clicks and clunks
    while pedaling, and can be felt and observed when pushing and pulling
    the crank end laterally.
    --
    JS
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  • From James@james.e.steward@gmail.com to rec.bicycles.tech on Fri Aug 22 13:37:05 2025
    From Newsgroup: rec.bicycles.tech

    On 8/21/25 09:19, cyclintom wrote:

    But the BB is different. Since the cank axle slips in all it takes
    is for the shaqft to not have been hardened correctly. Or for a
    misalignment of the BB and the haedened area of the axle shaft.
    The first 2 bottom brackets I tried were Ultegra.

    The third and current is a BBB bottom bracket.

    There is no evidence of fretting on the BB axle from bearing
    misalignment, and in fact the axle appears nicely polished.

    The axle appears to be well hardened where the bearings run.

    The axle is simply undersized.
    --
    JS
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  • From John B.@jbslocomb@fictitious.site to rec.bicycles.tech on Thu Aug 21 23:50:40 2025
    From Newsgroup: rec.bicycles.tech

    On Fri, 22 Aug 2025 13:28:15 +1000, James <james.e.steward@gmail.com>
    wrote:

    On 8/21/25 12:41, John B. wrote:


    Is this a Shimano two part BB, threaded or press fit?

    Threaded. Standard BSA 68mm BB shell. The cups screw into the shell
    and the right side crank has the axle bonded too it. The left crank is >attached via 2 bolts that clamp it to a spline on the BB axle.

    It's a very common setup. Search for Shimano Hollowtech cranks and
    bottom bracket.

    I've had a
    number of threaded BB's, no press fit (which seems like a poor design)
    so my first effort to solve the question would be, "What does Shimano
    say about the problem?"

    What would Shimano or any manufacturer say about it's product not being >machined accurately enough?

    The BB axle is undersized and the result is a clearance between the axle
    and bearing ID. The resulting play is noticeable as clicks and clunks
    while pedaling, and can be felt and observed when pushing and pulling
    the crank end laterally.

    Years ago I had a somewhat similar problem with a bearing that
    didn't.T fit right and after considerable investigation found that in
    many cases bearings, ,called "ball bearings", are sold in various
    different O.D. and I.D., in tiny increments. Perhaps something like
    that would solve the problem?

    As for keeping problems a secret, my experience in the shops I trade
    at simply asking usually reveals the secrets.
    --
    cheers,

    John B.

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