• Re: neat Hall sensor

    From legg@21:1/5 to john larkin on Sat Jan 4 12:07:06 2025
    On Fri, 03 Jan 2025 08:07:49 -0800, john larkin <JL@gct.com> wrote:

    On Fri, 03 Jan 2025 09:33:01 -0500, legg <legg@nospam.magma.ca> wrote:

    On Thu, 02 Jan 2025 08:09:16 -0800, john larkin <JL@gct.com> wrote:

    On Thu, 02 Jan 2025 09:05:03 -0500, legg <legg@nospam.magma.ca> wrote:

    On Tue, 31 Dec 2024 15:58:07 -0800, john larkin <jl@glen--canyon.com> >>>>wrote:

    https://www.monolithicpower.com/en/mcs1802.html?srsltid=AfmBOoq2BNuYQ-Ef5ee9o7-gyHDqRkK_xS5TAKb-MgxtjZ6r71FItxXm

    Really nice, as compared to a shunt and an isolated ADC and all that >>>>>stuff. Reasonably accurate, especially above 20c.

    But they can't be serious about pushing 50 amps through an SO8 >>>>>package. Or not for long.

    Their demo board thermal design is kinda silly.



    Demo board makes sense to me. Simplest thermal conductivity
    test.

    They used 4 oz copper, hardly practical.

    ?

    What's impractical about 4oz copper in a power circuit?
    Are you saying it's not enough?

    I'm saying that you can't put any other reasonable parts on the board.
    4 Oz is fine for a demo board, but not so good for a board with 0402
    parts and FPGAs and anything that does anything but measure current.

    It would be interesting to get the eval board and actually push 50
    amps through it.

    I see a lot of data sheets with absurd power and current ratings, like
    a dpak rated for hundreds of amps and watts, with tiny footnote
    somewhere that cautions about package or lead limits. IR started the
    trend of specifying chip therortetical limits that can't be approached
    in real life, and then everybody had to tag along.


    I'd say it was more than could be expected from a
    simple demo board and is typical of higher current
    layout in this neck of the woods, where power and
    control circuits try not to share the same board or
    board layer.

    Exactly.


    Also, using a part with a 50A full scale in a 25-30A
    continuous rated circuit would be normal pactice,
    where duty cycle, crest factor or pulse/surge are
    anticipated under normal operating conditions.

    There are 'better' SMD packages available, if that is your
    only concern. You seem to have found some.

    They could at least merged the high current pin pairs into big
    paddles.

    Ends up looking like an automotive fuse link.


    It's a nice part. We're using the 10 amp version at up to 7.5 amps.
    The 50 amp version is silly.

    Well, when you actually get around to using it (probably in a
    relatively remote location) be sure to R/C the power and
    data lines. R in series with source, C at receiving end.

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From john larkin@21:1/5 to legg on Sat Jan 4 09:37:24 2025
    On Sat, 04 Jan 2025 12:07:06 -0500, legg <legg@nospam.magma.ca> wrote:

    On Fri, 03 Jan 2025 08:07:49 -0800, john larkin <JL@gct.com> wrote:

    On Fri, 03 Jan 2025 09:33:01 -0500, legg <legg@nospam.magma.ca> wrote:

    On Thu, 02 Jan 2025 08:09:16 -0800, john larkin <JL@gct.com> wrote:

    On Thu, 02 Jan 2025 09:05:03 -0500, legg <legg@nospam.magma.ca> wrote:

    On Tue, 31 Dec 2024 15:58:07 -0800, john larkin <jl@glen--canyon.com> >>>>>wrote:

    https://www.monolithicpower.com/en/mcs1802.html?srsltid=AfmBOoq2BNuYQ-Ef5ee9o7-gyHDqRkK_xS5TAKb-MgxtjZ6r71FItxXm

    Really nice, as compared to a shunt and an isolated ADC and all that >>>>>>stuff. Reasonably accurate, especially above 20c.

    But they can't be serious about pushing 50 amps through an SO8 >>>>>>package. Or not for long.

    Their demo board thermal design is kinda silly.



    Demo board makes sense to me. Simplest thermal conductivity
    test.

    They used 4 oz copper, hardly practical.

    ?

    What's impractical about 4oz copper in a power circuit?
    Are you saying it's not enough?

    I'm saying that you can't put any other reasonable parts on the board.
    4 Oz is fine for a demo board, but not so good for a board with 0402
    parts and FPGAs and anything that does anything but measure current.

    It would be interesting to get the eval board and actually push 50
    amps through it.

    I see a lot of data sheets with absurd power and current ratings, like
    a dpak rated for hundreds of amps and watts, with tiny footnote
    somewhere that cautions about package or lead limits. IR started the
    trend of specifying chip therortetical limits that can't be approached
    in real life, and then everybody had to tag along.


    I'd say it was more than could be expected from a
    simple demo board and is typical of higher current
    layout in this neck of the woods, where power and
    control circuits try not to share the same board or
    board layer.

    Exactly.


    Also, using a part with a 50A full scale in a 25-30A
    continuous rated circuit would be normal pactice,
    where duty cycle, crest factor or pulse/surge are
    anticipated under normal operating conditions.

    There are 'better' SMD packages available, if that is your
    only concern. You seem to have found some.

    They could at least merged the high current pin pairs into big
    paddles.

    Ends up looking like an automotive fuse link.


    It's a nice part. We're using the 10 amp version at up to 7.5 amps.
    The 50 amp version is silly.

    Well, when you actually get around to using it (probably in a
    relatively remote location) be sure to R/C the power and
    data lines. R in series with source, C at receiving end.

    RL

    That Monolithic Hall sensor is analog output. Zero current outputs
    Vcc/2, and the sensitivity is ratiometric on Vcc. So one uses the same
    rail for sensor Vcc and for the ADC reference. We'll autozero it every
    powerup.

    I'll RC filter a bit, right at the ADC input. Most ADCs kick out some
    charge when they sample, and that freaks out a lot of analog parts.

    I'll have eight Hall sensors on a board, about like this one:

    https://highlandtechnology.com/Product/P945

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to john larkin on Sun Jan 5 12:40:00 2025
    On Sat, 04 Jan 2025 09:37:24 -0800, john larkin <JL@gct.com> wrote:

    On Sat, 04 Jan 2025 12:07:06 -0500, legg <legg@nospam.magma.ca> wrote:

    On Fri, 03 Jan 2025 08:07:49 -0800, john larkin <JL@gct.com> wrote:

    On Fri, 03 Jan 2025 09:33:01 -0500, legg <legg@nospam.magma.ca> wrote:

    On Thu, 02 Jan 2025 08:09:16 -0800, john larkin <JL@gct.com> wrote:

    On Thu, 02 Jan 2025 09:05:03 -0500, legg <legg@nospam.magma.ca> wrote: >>>>>
    On Tue, 31 Dec 2024 15:58:07 -0800, john larkin <jl@glen--canyon.com> >>>>>>wrote:

    https://www.monolithicpower.com/en/mcs1802.html?srsltid=AfmBOoq2BNuYQ-Ef5ee9o7-gyHDqRkK_xS5TAKb-MgxtjZ6r71FItxXm

    Really nice, as compared to a shunt and an isolated ADC and all that >>>>>>>stuff. Reasonably accurate, especially above 20c.

    But they can't be serious about pushing 50 amps through an SO8 >>>>>>>package. Or not for long.

    Their demo board thermal design is kinda silly.



    Demo board makes sense to me. Simplest thermal conductivity
    test.

    They used 4 oz copper, hardly practical.

    ?

    What's impractical about 4oz copper in a power circuit?
    Are you saying it's not enough?

    I'm saying that you can't put any other reasonable parts on the board.
    4 Oz is fine for a demo board, but not so good for a board with 0402 >>>parts and FPGAs and anything that does anything but measure current.

    It would be interesting to get the eval board and actually push 50
    amps through it.

    I see a lot of data sheets with absurd power and current ratings, like
    a dpak rated for hundreds of amps and watts, with tiny footnote
    somewhere that cautions about package or lead limits. IR started the >>>trend of specifying chip therortetical limits that can't be approached
    in real life, and then everybody had to tag along.


    I'd say it was more than could be expected from a
    simple demo board and is typical of higher current
    layout in this neck of the woods, where power and
    control circuits try not to share the same board or
    board layer.

    Exactly.


    Also, using a part with a 50A full scale in a 25-30A
    continuous rated circuit would be normal pactice,
    where duty cycle, crest factor or pulse/surge are
    anticipated under normal operating conditions.

    There are 'better' SMD packages available, if that is your
    only concern. You seem to have found some.

    They could at least merged the high current pin pairs into big
    paddles.

    Ends up looking like an automotive fuse link.


    It's a nice part. We're using the 10 amp version at up to 7.5 amps.
    The 50 amp version is silly.

    Well, when you actually get around to using it (probably in a
    relatively remote location) be sure to R/C the power and
    data lines. R in series with source, C at receiving end.

    RL

    That Monolithic Hall sensor is analog output. Zero current outputs
    Vcc/2, and the sensitivity is ratiometric on Vcc. So one uses the same
    rail for sensor Vcc and for the ADC reference. We'll autozero it every >powerup.

    I'll RC filter a bit, right at the ADC input. Most ADCs kick out some
    charge when they sample, and that freaks out a lot of analog parts.

    I'll have eight Hall sensors on a board, about like this one:

    https://highlandtechnology.com/Product/P945


    So, the sensors are very remote.

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From john larkin@21:1/5 to legg on Sun Jan 5 13:53:36 2025
    On Sun, 05 Jan 2025 12:40:00 -0500, legg <legg@nospam.magma.ca> wrote:

    On Sat, 04 Jan 2025 09:37:24 -0800, john larkin <JL@gct.com> wrote:

    On Sat, 04 Jan 2025 12:07:06 -0500, legg <legg@nospam.magma.ca> wrote:

    On Fri, 03 Jan 2025 08:07:49 -0800, john larkin <JL@gct.com> wrote:

    On Fri, 03 Jan 2025 09:33:01 -0500, legg <legg@nospam.magma.ca> wrote:

    On Thu, 02 Jan 2025 08:09:16 -0800, john larkin <JL@gct.com> wrote:

    On Thu, 02 Jan 2025 09:05:03 -0500, legg <legg@nospam.magma.ca> wrote: >>>>>>
    On Tue, 31 Dec 2024 15:58:07 -0800, john larkin <jl@glen--canyon.com> >>>>>>>wrote:

    https://www.monolithicpower.com/en/mcs1802.html?srsltid=AfmBOoq2BNuYQ-Ef5ee9o7-gyHDqRkK_xS5TAKb-MgxtjZ6r71FItxXm

    Really nice, as compared to a shunt and an isolated ADC and all that >>>>>>>>stuff. Reasonably accurate, especially above 20c.

    But they can't be serious about pushing 50 amps through an SO8 >>>>>>>>package. Or not for long.

    Their demo board thermal design is kinda silly.



    Demo board makes sense to me. Simplest thermal conductivity
    test.

    They used 4 oz copper, hardly practical.

    ?

    What's impractical about 4oz copper in a power circuit?
    Are you saying it's not enough?

    I'm saying that you can't put any other reasonable parts on the board. >>>>4 Oz is fine for a demo board, but not so good for a board with 0402 >>>>parts and FPGAs and anything that does anything but measure current.

    It would be interesting to get the eval board and actually push 50
    amps through it.

    I see a lot of data sheets with absurd power and current ratings, like >>>>a dpak rated for hundreds of amps and watts, with tiny footnote >>>>somewhere that cautions about package or lead limits. IR started the >>>>trend of specifying chip therortetical limits that can't be approached >>>>in real life, and then everybody had to tag along.


    I'd say it was more than could be expected from a
    simple demo board and is typical of higher current
    layout in this neck of the woods, where power and
    control circuits try not to share the same board or
    board layer.

    Exactly.


    Also, using a part with a 50A full scale in a 25-30A
    continuous rated circuit would be normal pactice,
    where duty cycle, crest factor or pulse/surge are
    anticipated under normal operating conditions.

    There are 'better' SMD packages available, if that is your
    only concern. You seem to have found some.

    They could at least merged the high current pin pairs into big
    paddles.

    Ends up looking like an automotive fuse link.


    It's a nice part. We're using the 10 amp version at up to 7.5 amps.
    The 50 amp version is silly.

    Well, when you actually get around to using it (probably in a
    relatively remote location) be sure to R/C the power and
    data lines. R in series with source, C at receiving end.

    RL

    That Monolithic Hall sensor is analog output. Zero current outputs
    Vcc/2, and the sensitivity is ratiometric on Vcc. So one uses the same
    rail for sensor Vcc and for the ADC reference. We'll autozero it every >>powerup.

    I'll RC filter a bit, right at the ADC input. Most ADCs kick out some >>charge when they sample, and that freaks out a lot of analog parts.

    I'll have eight Hall sensors on a board, about like this one:

    https://highlandtechnology.com/Product/P945


    So, the sensors are very remote.

    RL

    No, surface-mount, on the board. Close to the ADCs.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to All on Mon Jan 6 08:30:42 2025
    On Sun, 05 Jan 2025 13:53:36 -0800, john larkin <jl@glen--canyon.com>
    wrote:

    <snip>
    It's a nice part. We're using the 10 amp version at up to 7.5 amps. >>>>>The 50 amp version is silly.

    Well, when you actually get around to using it (probably in a >>>>relatively remote location) be sure to R/C the power and
    data lines. R in series with source, C at receiving end.

    RL

    That Monolithic Hall sensor is analog output. Zero current outputs
    Vcc/2, and the sensitivity is ratiometric on Vcc. So one uses the same >>>rail for sensor Vcc and for the ADC reference. We'll autozero it every >>>powerup.

    I'll RC filter a bit, right at the ADC input. Most ADCs kick out some >>>charge when they sample, and that freaks out a lot of analog parts.

    I'll have eight Hall sensors on a board, about like this one:

    https://highlandtechnology.com/Product/P945


    So, the sensors are very remote.

    RL

    No, surface-mount, on the board. Close to the ADCs.


    Connector pins carry 8x 10A load current?

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From john larkin@21:1/5 to legg on Mon Jan 6 07:54:18 2025
    On Mon, 06 Jan 2025 08:30:42 -0500, legg <legg@nospam.magma.ca> wrote:

    On Sun, 05 Jan 2025 13:53:36 -0800, john larkin <jl@glen--canyon.com>
    wrote:

    <snip>
    It's a nice part. We're using the 10 amp version at up to 7.5 amps. >>>>>>The 50 amp version is silly.

    Well, when you actually get around to using it (probably in a >>>>>relatively remote location) be sure to R/C the power and
    data lines. R in series with source, C at receiving end.

    RL

    That Monolithic Hall sensor is analog output. Zero current outputs >>>>Vcc/2, and the sensitivity is ratiometric on Vcc. So one uses the same >>>>rail for sensor Vcc and for the ADC reference. We'll autozero it every >>>>powerup.

    I'll RC filter a bit, right at the ADC input. Most ADCs kick out some >>>>charge when they sample, and that freaks out a lot of analog parts.

    I'll have eight Hall sensors on a board, about like this one:

    https://highlandtechnology.com/Product/P945


    So, the sensors are very remote.

    RL

    No, surface-mount, on the board. Close to the ADCs.


    Connector pins carry 8x 10A load current?

    RL

    I'm using 8 amp relays and rating things at 7.5 amps. We'll use
    Phoenix connectors rated at 12 amps per pin.

    The relays we have are DPDT, so we can put two contacts in series to
    make a SPST closure and double the legal DC breaking voltage.

    Here's what I have in mind:

    https://www.dropbox.com/scl/fo/i7cpyb2t6zitll7ct2jok/ADuap85ok1QGUyRRAQzxk2o?rlkey=vdvw35y0ix9zbyt8mbok2t0hs&dl=0

    My pcb design guy is underused lately so I figured I'd knock out a
    couple of simple modules to keep us amused. But then feature-itus
    kicked in. It could even be a polyphase power meter... maybe later.

    The trick is to get the 2nd row of connectors onto the front panel.
    I'm thinking a baby board and ten 2-56 spacers to support it and
    bring the connections up.

    Now I can contact some customers and see if anyone wants it.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Lasse Langwadt@21:1/5 to john larkin on Mon Jan 6 17:45:11 2025
    On 1/6/25 16:54, john larkin wrote:
    On Mon, 06 Jan 2025 08:30:42 -0500, legg <legg@nospam.magma.ca> wrote:

    On Sun, 05 Jan 2025 13:53:36 -0800, john larkin <jl@glen--canyon.com>
    wrote:

    <snip>
    It's a nice part. We're using the 10 amp version at up to 7.5 amps. >>>>>>> The 50 amp version is silly.

    Well, when you actually get around to using it (probably in a
    relatively remote location) be sure to R/C the power and
    data lines. R in series with source, C at receiving end.

    RL

    That Monolithic Hall sensor is analog output. Zero current outputs
    Vcc/2, and the sensitivity is ratiometric on Vcc. So one uses the same >>>>> rail for sensor Vcc and for the ADC reference. We'll autozero it every >>>>> powerup.

    I'll RC filter a bit, right at the ADC input. Most ADCs kick out some >>>>> charge when they sample, and that freaks out a lot of analog parts.

    I'll have eight Hall sensors on a board, about like this one:

    https://highlandtechnology.com/Product/P945


    So, the sensors are very remote.

    RL

    No, surface-mount, on the board. Close to the ADCs.


    Connector pins carry 8x 10A load current?

    RL

    I'm using 8 amp relays and rating things at 7.5 amps. We'll use
    Phoenix connectors rated at 12 amps per pin.

    The relays we have are DPDT, so we can put two contacts in series to
    make a SPST closure and double the legal DC breaking voltage.

    Here's what I have in mind:

    https://www.dropbox.com/scl/fo/i7cpyb2t6zitll7ct2jok/ADuap85ok1QGUyRRAQzxk2o?rlkey=vdvw35y0ix9zbyt8mbok2t0hs&dl=0

    My pcb design guy is underused lately so I figured I'd knock out a
    couple of simple modules to keep us amused. But then feature-itus
    kicked in. It could even be a polyphase power meter... maybe later.

    The trick is to get the 2nd row of connectors onto the front panel.
    I'm thinking a baby board and ten 2-56 spacers to support it and
    bring the connections up.

    you can get dual row connectors, https://nl.rs-online.com/web/p/pluggable-terminal-blocks/8817862

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From john larkin@21:1/5 to Lasse Langwadt on Mon Jan 6 10:51:16 2025
    On Mon, 6 Jan 2025 17:45:11 +0100, Lasse Langwadt <llc@fonz.dk> wrote:

    On 1/6/25 16:54, john larkin wrote:
    On Mon, 06 Jan 2025 08:30:42 -0500, legg <legg@nospam.magma.ca> wrote:

    On Sun, 05 Jan 2025 13:53:36 -0800, john larkin <jl@glen--canyon.com>
    wrote:

    <snip>
    It's a nice part. We're using the 10 amp version at up to 7.5 amps. >>>>>>>> The 50 amp version is silly.

    Well, when you actually get around to using it (probably in a
    relatively remote location) be sure to R/C the power and
    data lines. R in series with source, C at receiving end.

    RL

    That Monolithic Hall sensor is analog output. Zero current outputs >>>>>> Vcc/2, and the sensitivity is ratiometric on Vcc. So one uses the same >>>>>> rail for sensor Vcc and for the ADC reference. We'll autozero it every >>>>>> powerup.

    I'll RC filter a bit, right at the ADC input. Most ADCs kick out some >>>>>> charge when they sample, and that freaks out a lot of analog parts. >>>>>>
    I'll have eight Hall sensors on a board, about like this one:

    https://highlandtechnology.com/Product/P945


    So, the sensors are very remote.

    RL

    No, surface-mount, on the board. Close to the ADCs.


    Connector pins carry 8x 10A load current?

    RL

    I'm using 8 amp relays and rating things at 7.5 amps. We'll use
    Phoenix connectors rated at 12 amps per pin.

    The relays we have are DPDT, so we can put two contacts in series to
    make a SPST closure and double the legal DC breaking voltage.

    Here's what I have in mind:

    https://www.dropbox.com/scl/fo/i7cpyb2t6zitll7ct2jok/ADuap85ok1QGUyRRAQzxk2o?rlkey=vdvw35y0ix9zbyt8mbok2t0hs&dl=0

    My pcb design guy is underused lately so I figured I'd knock out a
    couple of simple modules to keep us amused. But then feature-itus
    kicked in. It could even be a polyphase power meter... maybe later.

    The trick is to get the 2nd row of connectors onto the front panel.
    I'm thinking a baby board and ten 2-56 spacers to support it and
    bring the connections up.

    you can get dual row connectors, >https://nl.rs-online.com/web/p/pluggable-terminal-blocks/8817862



    One problem with the Phoenix connectors is that they are big. Another
    issue is that you need to be Superman to un-mate them. The 5-pin pair
    that we use has ejectors so it's not so bad.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From john larkin@21:1/5 to All on Tue Dec 31 15:58:07 2024
    https://www.monolithicpower.com/en/mcs1802.html?srsltid=AfmBOoq2BNuYQ-Ef5ee9o7-gyHDqRkK_xS5TAKb-MgxtjZ6r71FItxXm

    Really nice, as compared to a shunt and an isolated ADC and all that
    stuff. Reasonably accurate, especially above 20c.

    But they can't be serious about pushing 50 amps through an SO8
    package. Or not for long.

    Their demo board thermal design is kinda silly.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jan Panteltje@21:1/5 to jl@glen--canyon.com on Wed Jan 1 08:11:06 2025
    On a sunny day (Tue, 31 Dec 2024 15:58:07 -0800) it happened john larkin <jl@glen--canyon.com> wrote in <nm09njhfcjh49jbof7qm3fl8pv321j34sk@4ax.com>:


    https://www.monolithicpower.com/en/mcs1802.html?srsltid=AfmBOoq2BNuYQ-Ef5ee9o7-gyHDqRkK_xS5TAKb-MgxtjZ6r71FItxXm

    Really nice, as compared to a shunt and an isolated ADC and all that
    stuff. Reasonably accurate, especially above 20c.

    But they can't be serious about pushing 50 amps through an SO8
    package. Or not for long.

    Their demo board thermal design is kinda silly.

    I use some of these:
    https://www.lem.com/en/product-list/hx-10p

    Maybe they have 50 amp versions too?

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From john larkin@21:1/5 to All on Wed Jan 1 08:02:29 2025
    On Wed, 01 Jan 2025 08:11:06 GMT, Jan Panteltje <alien@comet.invalid>
    wrote:

    On a sunny day (Tue, 31 Dec 2024 15:58:07 -0800) it happened john larkin ><jl@glen--canyon.com> wrote in <nm09njhfcjh49jbof7qm3fl8pv321j34sk@4ax.com>:

    https://www.monolithicpower.com/en/mcs1802.html?srsltid=AfmBOoq2BNuYQ-Ef5ee9o7-gyHDqRkK_xS5TAKb-MgxtjZ6r71FItxXm

    Really nice, as compared to a shunt and an isolated ADC and all that
    stuff. Reasonably accurate, especially above 20c.

    But they can't be serious about pushing 50 amps through an SO8
    package. Or not for long.

    Their demo board thermal design is kinda silly.

    I use some of these:
    https://www.lem.com/en/product-list/hx-10p

    Maybe they have 50 amp versions too?

    We have a LEM HMSR6-SMS instock... not sure why. There is a 30 amp
    version. It's more accurate than the Monolithic part and has nice
    chunky current leads, but it costs over 2x as much as the Mono part.

    https://www.digikey.com/en/products/detail/lem-usa-inc/HMSR-6-SMS/12686318?s=N4IgTCBcDaIBIFkDKAlAbAWickBdAvkA

    We can auto-zero the Monolithic part at powerup, which will help the
    accuracy a bit.

    I'm designing a plugin to our modular power system, just a board with
    eight power relays. Then we figured, let's measure the voltage and
    current of each relay too. Featuritus follows. Why not make it a
    programmable circuit breaker? Why not a polyphase wattmeter? Somebody
    please stop me.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jan Panteltje@21:1/5 to JL@gct.com on Thu Jan 2 13:01:42 2025
    On a sunny day (Wed, 01 Jan 2025 08:02:29 -0800) it happened john larkin <JL@gct.com> wrote in <b0panjdbtuk2648jf9b2pe85sg65jqalsd@4ax.com>:

    On Wed, 01 Jan 2025 08:11:06 GMT, Jan Panteltje <alien@comet.invalid>
    wrote:

    On a sunny day (Tue, 31 Dec 2024 15:58:07 -0800) it happened john larkin >><jl@glen--canyon.com> wrote in <nm09njhfcjh49jbof7qm3fl8pv321j34sk@4ax.com>: >>
    https://www.monolithicpower.com/en/mcs1802.html?srsltid=AfmBOoq2BNuYQ-Ef5ee9o7-gyHDqRkK_xS5TAKb-MgxtjZ6r71FItxXm

    Really nice, as compared to a shunt and an isolated ADC and all that >>>stuff. Reasonably accurate, especially above 20c.

    But they can't be serious about pushing 50 amps through an SO8
    package. Or not for long.

    Their demo board thermal design is kinda silly.

    I use some of these:
    https://www.lem.com/en/product-list/hx-10p

    Maybe they have 50 amp versions too?

    We have a LEM HMSR6-SMS instock... not sure why. There is a 30 amp
    version. It's more accurate than the Monolithic part and has nice
    chunky current leads, but it costs over 2x as much as the Mono part.

    https://www.digikey.com/en/products/detail/lem-usa-inc/HMSR-6-SMS/12686318?s=N4IgTCBcDaIBIFkDKAlAbAWickBdAvkA

    We can auto-zero the Monolithic part at powerup, which will help the
    accuracy a bit.

    I'm designing a plugin to our modular power system, just a board with
    eight power relays. Then we figured, let's measure the voltage and
    current of each relay too. Featuritus follows. Why not make it a
    programmable circuit breaker? Why not a polyphase wattmeter? Somebody
    please stop me.

    Long time ago I used an old tape recorder head as AC current sensor:
    https://panteltje.nl/pub/play_back_head_current_sensor_img_1153.jpg
    needs some amplification, rectifier.. so an opamp + diode.
    But AC only.. but will work with more than 60 Hz, few dollars on ebay..

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to All on Thu Jan 2 09:05:03 2025
    On Tue, 31 Dec 2024 15:58:07 -0800, john larkin <jl@glen--canyon.com>
    wrote:


    https://www.monolithicpower.com/en/mcs1802.html?srsltid=AfmBOoq2BNuYQ-Ef5ee9o7-gyHDqRkK_xS5TAKb-MgxtjZ6r71FItxXm

    Really nice, as compared to a shunt and an isolated ADC and all that
    stuff. Reasonably accurate, especially above 20c.

    But they can't be serious about pushing 50 amps through an SO8
    package. Or not for long.

    Their demo board thermal design is kinda silly.



    Demo board makes sense to me. Simplest thermal conductivity
    test.

    Looks like ACS7xx from Allegro.

    Rl

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From john larkin@21:1/5 to legg on Thu Jan 2 08:09:16 2025
    On Thu, 02 Jan 2025 09:05:03 -0500, legg <legg@nospam.magma.ca> wrote:

    On Tue, 31 Dec 2024 15:58:07 -0800, john larkin <jl@glen--canyon.com>
    wrote:

    https://www.monolithicpower.com/en/mcs1802.html?srsltid=AfmBOoq2BNuYQ-Ef5ee9o7-gyHDqRkK_xS5TAKb-MgxtjZ6r71FItxXm

    Really nice, as compared to a shunt and an isolated ADC and all that
    stuff. Reasonably accurate, especially above 20c.

    But they can't be serious about pushing 50 amps through an SO8
    package. Or not for long.

    Their demo board thermal design is kinda silly.



    Demo board makes sense to me. Simplest thermal conductivity
    test.

    They used 4 oz copper, hardly practical.

    They mostly wasted the bottom layer thermally.

    The pour geometry crowds the heat into two corners so adds thermal
    resistance.

    The vias are too small and poorly located.

    It's OK for maybe the 10 or 20 amp versions, but 50 will get nasty.




    Looks like ACS7xx from Allegro.

    This is nice:

    https://www.digikey.com/en/products/detail/allegro-microsystems/ACS37010LLZATR-050B5/18734205?gclsrc=aw.ds&utm_adgroup=&gad_source=1&gclsrc=aw.ds

    Good accuracy, chunky leads. But seems to only come in 30 and 50 amps.


    Rl

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From john larkin@21:1/5 to All on Thu Jan 2 07:54:43 2025
    On Thu, 02 Jan 2025 13:01:42 GMT, Jan Panteltje <alien@comet.invalid>
    wrote:

    On a sunny day (Wed, 01 Jan 2025 08:02:29 -0800) it happened john larkin ><JL@gct.com> wrote in <b0panjdbtuk2648jf9b2pe85sg65jqalsd@4ax.com>:

    On Wed, 01 Jan 2025 08:11:06 GMT, Jan Panteltje <alien@comet.invalid> >>wrote:

    On a sunny day (Tue, 31 Dec 2024 15:58:07 -0800) it happened john larkin >>><jl@glen--canyon.com> wrote in <nm09njhfcjh49jbof7qm3fl8pv321j34sk@4ax.com>: >>>
    https://www.monolithicpower.com/en/mcs1802.html?srsltid=AfmBOoq2BNuYQ-Ef5ee9o7-gyHDqRkK_xS5TAKb-MgxtjZ6r71FItxXm

    Really nice, as compared to a shunt and an isolated ADC and all that >>>>stuff. Reasonably accurate, especially above 20c.

    But they can't be serious about pushing 50 amps through an SO8
    package. Or not for long.

    Their demo board thermal design is kinda silly.

    I use some of these:
    https://www.lem.com/en/product-list/hx-10p

    Maybe they have 50 amp versions too?

    We have a LEM HMSR6-SMS instock... not sure why. There is a 30 amp
    version. It's more accurate than the Monolithic part and has nice
    chunky current leads, but it costs over 2x as much as the Mono part.
    https://www.digikey.com/en/products/detail/lem-usa-inc/HMSR-6-SMS/12686318?s=N4IgTCBcDaIBIFkDKAlAbAWickBdAvkA

    We can auto-zero the Monolithic part at powerup, which will help the >>accuracy a bit.

    I'm designing a plugin to our modular power system, just a board with
    eight power relays. Then we figured, let's measure the voltage and
    current of each relay too. Featuritus follows. Why not make it a >>programmable circuit breaker? Why not a polyphase wattmeter? Somebody >>please stop me.

    Long time ago I used an old tape recorder head as AC current sensor:
    https://panteltje.nl/pub/play_back_head_current_sensor_img_1153.jpg
    needs some amplification, rectifier.. so an opamp + diode.
    But AC only.. but will work with more than 60 Hz, few dollars on ebay..

    For sensing AC current, one could use a milliohms-range 1206 resistor
    and a signal transformer, a DRQ127 maybe. That all costs about a
    dollar. All surface mount.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jan Panteltje@21:1/5 to JL@gct.com on Fri Jan 3 06:28:13 2025
    On a sunny day (Thu, 02 Jan 2025 07:54:43 -0800) it happened john larkin <JL@gct.com> wrote in <vgddnjdm1rg7u1fj7p7o5d66v7je0b9c04@4ax.com>:

    On Thu, 02 Jan 2025 13:01:42 GMT, Jan Panteltje <alien@comet.invalid>
    wrote:

    On a sunny day (Wed, 01 Jan 2025 08:02:29 -0800) it happened john larkin >><JL@gct.com> wrote in <b0panjdbtuk2648jf9b2pe85sg65jqalsd@4ax.com>:

    On Wed, 01 Jan 2025 08:11:06 GMT, Jan Panteltje <alien@comet.invalid> >>>wrote:

    On a sunny day (Tue, 31 Dec 2024 15:58:07 -0800) it happened john larkin >>>><jl@glen--canyon.com> wrote in <nm09njhfcjh49jbof7qm3fl8pv321j34sk@4ax.com>:

    https://www.monolithicpower.com/en/mcs1802.html?srsltid=AfmBOoq2BNuYQ-Ef5ee9o7-gyHDqRkK_xS5TAKb-MgxtjZ6r71FItxXm

    Really nice, as compared to a shunt and an isolated ADC and all that >>>>>stuff. Reasonably accurate, especially above 20c.

    But they can't be serious about pushing 50 amps through an SO8 >>>>>package. Or not for long.

    Their demo board thermal design is kinda silly.

    I use some of these:
    https://www.lem.com/en/product-list/hx-10p

    Maybe they have 50 amp versions too?

    We have a LEM HMSR6-SMS instock... not sure why. There is a 30 amp >>>version. It's more accurate than the Monolithic part and has nice
    chunky current leads, but it costs over 2x as much as the Mono part.
    https://www.digikey.com/en/products/detail/lem-usa-inc/HMSR-6-SMS/12686318?s=N4IgTCBcDaIBIFkDKAlAbAWickBdAvkA

    We can auto-zero the Monolithic part at powerup, which will help the >>>accuracy a bit.

    I'm designing a plugin to our modular power system, just a board with >>>eight power relays. Then we figured, let's measure the voltage and >>>current of each relay too. Featuritus follows. Why not make it a >>>programmable circuit breaker? Why not a polyphase wattmeter? Somebody >>>please stop me.

    Long time ago I used an old tape recorder head as AC current sensor:
    https://panteltje.nl/pub/play_back_head_current_sensor_img_1153.jpg
    needs some amplification, rectifier.. so an opamp + diode.
    But AC only.. but will work with more than 60 Hz, few dollars on ebay..

    For sensing AC current, one could use a milliohms-range 1206 resistor
    and a signal transformer, a DRQ127 maybe. That all costs about a
    dollar. All surface mount.

    For cycle by cycle current limit purposes I use a simple ringcore
    current transformer into a Microchip PIC comparator input:
    https://panteltje.nl/pub/sc2_pwr-0.3_diagram_img_3251.jpg
    ringcore is in drain power MOSFET, basically a simple current transformer,
    secondary must be loaded with a resistor.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Bill Sloman@21:1/5 to john larkin on Fri Jan 3 18:34:39 2025
    On 3/01/2025 3:09 am, john larkin wrote:
    On Thu, 02 Jan 2025 09:05:03 -0500, legg <legg@nospam.magma.ca> wrote:

    On Tue, 31 Dec 2024 15:58:07 -0800, john larkin <jl@glen--canyon.com>
    wrote:


    https://www.monolithicpower.com/en/mcs1802.html?srsltid=AfmBOoq2BNuYQ-Ef5ee9o7-gyHDqRkK_xS5TAKb-MgxtjZ6r71FItxXm

    Really nice, as compared to a shunt and an isolated ADC and all that
    stuff. Reasonably accurate, especially above 20c.

    But they can't be serious about pushing 50 amps through an SO8
    package. Or not for long.

    Their demo board thermal design is kinda silly.



    Demo board makes sense to me. Simplest thermal conductivity
    test.

    They used 4 oz copper, hardly practical.

    Why? The specialist printed circuit shops that make printed windings can
    cope with that and rather thicker layers of copper.

    They mostly wasted the bottom layer thermally.

    But you can't be bothered to tell us how they might have done better.

    <snip>

    --
    Bill Sloman, Sydney

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to john larkin on Fri Jan 3 09:33:01 2025
    On Thu, 02 Jan 2025 08:09:16 -0800, john larkin <JL@gct.com> wrote:

    On Thu, 02 Jan 2025 09:05:03 -0500, legg <legg@nospam.magma.ca> wrote:

    On Tue, 31 Dec 2024 15:58:07 -0800, john larkin <jl@glen--canyon.com> >>wrote:

    https://www.monolithicpower.com/en/mcs1802.html?srsltid=AfmBOoq2BNuYQ-Ef5ee9o7-gyHDqRkK_xS5TAKb-MgxtjZ6r71FItxXm

    Really nice, as compared to a shunt and an isolated ADC and all that >>>stuff. Reasonably accurate, especially above 20c.

    But they can't be serious about pushing 50 amps through an SO8
    package. Or not for long.

    Their demo board thermal design is kinda silly.



    Demo board makes sense to me. Simplest thermal conductivity
    test.

    They used 4 oz copper, hardly practical.

    ?

    What's impractical about 4oz copper in a power circuit?
    Are you saying it's not enough?

    I'd say it was more than could be expected from a
    simple demo board and is typical of higher current
    layout in this neck of the woods, where power and
    control circuits try not to share the same board or
    board layer.

    Also, using a part with a 50A full scale in a 25-30A
    continuous rated circuit would be normal pactice,
    where duty cycle, crest factor or pulse/surge are
    anticipated under normal operating conditions.

    There are 'better' SMD packages available, if that is your
    only concern. You seem to have found some.

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to john larkin on Fri Jan 3 10:36:36 2025
    On Thu, 02 Jan 2025 08:09:16 -0800, john larkin <JL@gct.com> wrote:

    On Thu, 02 Jan 2025 09:05:03 -0500, legg <legg@nospam.magma.ca> wrote:

    On Tue, 31 Dec 2024 15:58:07 -0800, john larkin <jl@glen--canyon.com> >>wrote:

    https://www.monolithicpower.com/en/mcs1802.html?srsltid=AfmBOoq2BNuYQ-Ef5ee9o7-gyHDqRkK_xS5TAKb-MgxtjZ6r71FItxXm

    Really nice, as compared to a shunt and an isolated ADC and all that >>>stuff. Reasonably accurate, especially above 20c.

    But they can't be serious about pushing 50 amps through an SO8
    package. Or not for long.

    Their demo board thermal design is kinda silly.



    Demo board makes sense to me. Simplest thermal conductivity
    test.

    They used 4 oz copper, hardly practical.

    They mostly wasted the bottom layer thermally.

    The pour geometry crowds the heat into two corners so adds thermal >resistance.

    The vias are too small and poorly located.

    It's OK for maybe the 10 or 20 amp versions, but 50 will get nasty.




    Looks like ACS7xx from Allegro.

    This is nice:

    https://www.digikey.com/en/products/detail/allegro-microsystems/ACS37010LLZATR-050B5/18734205?gclsrc=aw.ds&utm_adgroup=&gad_source=1&gclsrc=aw.ds

    Good accuracy, chunky leads. But seems to only come in 30 and 50 amps.

    ACS711 has had commodity pricing for the last decade.

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From john larkin@21:1/5 to legg on Fri Jan 3 08:07:49 2025
    On Fri, 03 Jan 2025 09:33:01 -0500, legg <legg@nospam.magma.ca> wrote:

    On Thu, 02 Jan 2025 08:09:16 -0800, john larkin <JL@gct.com> wrote:

    On Thu, 02 Jan 2025 09:05:03 -0500, legg <legg@nospam.magma.ca> wrote:

    On Tue, 31 Dec 2024 15:58:07 -0800, john larkin <jl@glen--canyon.com> >>>wrote:

    https://www.monolithicpower.com/en/mcs1802.html?srsltid=AfmBOoq2BNuYQ-Ef5ee9o7-gyHDqRkK_xS5TAKb-MgxtjZ6r71FItxXm

    Really nice, as compared to a shunt and an isolated ADC and all that >>>>stuff. Reasonably accurate, especially above 20c.

    But they can't be serious about pushing 50 amps through an SO8
    package. Or not for long.

    Their demo board thermal design is kinda silly.



    Demo board makes sense to me. Simplest thermal conductivity
    test.

    They used 4 oz copper, hardly practical.

    ?

    What's impractical about 4oz copper in a power circuit?
    Are you saying it's not enough?

    I'm saying that you can't put any other reasonable parts on the board.
    4 Oz is fine for a demo board, but not so good for a board with 0402
    parts and FPGAs and anything that does anything but measure current.

    It would be interesting to get the eval board and actually push 50
    amps through it.

    I see a lot of data sheets with absurd power and current ratings, like
    a dpak rated for hundreds of amps and watts, with tiny footnote
    somewhere that cautions about package or lead limits. IR started the
    trend of specifying chip therortetical limits that can't be approached
    in real life, and then everybody had to tag along.


    I'd say it was more than could be expected from a
    simple demo board and is typical of higher current
    layout in this neck of the woods, where power and
    control circuits try not to share the same board or
    board layer.

    Exactly.


    Also, using a part with a 50A full scale in a 25-30A
    continuous rated circuit would be normal pactice,
    where duty cycle, crest factor or pulse/surge are
    anticipated under normal operating conditions.

    There are 'better' SMD packages available, if that is your
    only concern. You seem to have found some.

    They could at least merged the high current pin pairs into big
    paddles.

    It's a nice part. We're using the 10 amp version at up to 7.5 amps.
    The 50 amp version is silly.




    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From john larkin@21:1/5 to legg on Fri Jan 3 08:55:08 2025
    On Fri, 03 Jan 2025 10:36:36 -0500, legg <legg@nospam.magma.ca> wrote:

    On Thu, 02 Jan 2025 08:09:16 -0800, john larkin <JL@gct.com> wrote:

    On Thu, 02 Jan 2025 09:05:03 -0500, legg <legg@nospam.magma.ca> wrote:

    On Tue, 31 Dec 2024 15:58:07 -0800, john larkin <jl@glen--canyon.com> >>>wrote:

    https://www.monolithicpower.com/en/mcs1802.html?srsltid=AfmBOoq2BNuYQ-Ef5ee9o7-gyHDqRkK_xS5TAKb-MgxtjZ6r71FItxXm

    Really nice, as compared to a shunt and an isolated ADC and all that >>>>stuff. Reasonably accurate, especially above 20c.

    But they can't be serious about pushing 50 amps through an SO8
    package. Or not for long.

    Their demo board thermal design is kinda silly.



    Demo board makes sense to me. Simplest thermal conductivity
    test.

    They used 4 oz copper, hardly practical.

    They mostly wasted the bottom layer thermally.

    The pour geometry crowds the heat into two corners so adds thermal >>resistance.

    The vias are too small and poorly located.

    It's OK for maybe the 10 or 20 amp versions, but 50 will get nasty.




    Looks like ACS7xx from Allegro.

    This is nice:
    https://www.digikey.com/en/products/detail/allegro-microsystems/ACS37010LLZATR-050B5/18734205?gclsrc=aw.ds&utm_adgroup=&gad_source=1&gclsrc=aw.ds

    Good accuracy, chunky leads. But seems to only come in 30 and 50 amps.

    ACS711 has had commodity pricing for the last decade.

    RL

    It's pin compatible with the Microcircuits part if you ignore pin 6.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)